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IAC Assessment: WI0318
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IAC Assessment: WI0318
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Flat Die Forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 143,895
Annual Production 4,700,000 Pounds
Production Hrs. Annual 6,275
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,901 2,143,611 kWh $0.04
Electricity Demand $109,665 9,210 kW-months/year $11.91
Electricity Fees $34,576 - $ -
Natural Gas $510,023 156,637 MMBtu $3.26
TOTAL ENERGY COSTS $783,147
RECOMMENDED SAVINGS* $110,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $90,670
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$89,367
Cost:
-
- - $91,892 7,310 - - - - $(-2,525) - -
-
kWh
$91,892
7,310
kW-months/year
-
-
MMBtu
-
-
lb
$(-2,525)
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,742
Cost:
$10,000
- - - - $12,742 3,908 - - - - -
-
kWh
-
-
kW-months/year
$12,742
3,908
MMBtu
-
-
lb
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,845
Cost:
-
- - - - - - $6,845 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,845
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$598
Cost:
$386
$282 6,155 $316 25 - - - - - - $282
6,155
kWh
$316
25
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$555
Cost:
-
$348 7,620 $207 16 - - - - - - $348
7,620
kWh
$207
16
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$417
Cost:
$742
$298 6,448 $119 9 - - - - - - $298
6,448
kWh
$119
9
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$331
Cost:
$571
$150 3,224 $181 14 - - - - - - $150
3,224
kWh
$181
14
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$110,855
Cost:
$11,699
$1,078 23,447 $92,715 7,374 $12,742 3,908 $6,845 - $(-2,525) - $1,078
23,447
kWh
$92,715
7,374
kW-months/year
$12,742
3,908
MMBtu
$6,845
-
lb
$(-2,525)
-
$
TOTAL IMPLEMENTED Savings:
$90,670
Cost:
$1,313
$796 17,292 $92,399 7,349 - - - - $(-2,525) - $796
17,292
kWh
$92,399
7,349
kW-months/year
-
-
MMBtu
-
-
lb
$(-2,525)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes