Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 1998 |
| Principal Product | Industrial Sewing Machines |
| NAICS | n/a |
| SIC | 3559 - Special Industry Machinery, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 508 |
| Plant Area (Sq.Ft.) | 452,000 |
| Annual Production | 15,000 Pieces |
| Production Hrs. Annual | 6,040 |
| Location (State) | IL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $304,228 | 8,240,915 | kWh | $0.04 |
| Electricity Demand | $281,880 | 20,022 | kW-months/year | $14.08 |
| Electricity Fees | $31,804 | - | $ | - |
| Natural Gas | $238,358 | 69,925 | MMBtu | $3.41 |
| TOTAL ENERGY COSTS | $944,394 | |||
| RECOMMENDED SAVINGS* | $346,394 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $241,399 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.221 USE ONLY AMOUNT OF PACKAGING MATERIAL NECESSARY |
Savings: $225,000 Cost: $10,000 |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | $225,000 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
$225,000 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.423 MOVE PRODUCT USING MECHANICAL MEANS |
Savings: $71,911 Cost: $100,000 |
$(-2,095) | (-53,634) | $(-3,994) | (-269) | - | - | - | - | - | - | $78,000 | - | - | - | - | - |
$(-2,095) (-53,634) kWh |
$(-3,994) (-269) kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
$78,000 - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $11,610 Cost: $33,768 |
$7,404 | 189,918 | $4,206 | 283 | - | - | - | - | - | - | - | - | - | - | - | - |
$7,404 189,918 kWh |
$4,206 283 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3135 SCHEDULE ROUTINE MAINTENANCE DURING NON-OPERATING PERIODS |
Savings: $11,095 Cost: - |
- | - | $11,095 | 746 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$11,095 746 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION |
Savings: $5,622 Cost: - |
- | - | $5,622 | 405 | - | - | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$5,622 405 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $8,769 Cost: $4,000 |
- | - | - | - | - | - | - | - | $560 | 1,134 | - | - | - | - | $8,209 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$560 1,134 lb |
- - $ |
- - $ |
$8,209 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER |
Savings: $4,707 Cost: $15,000 |
$(-176) | (-4,396) | $(-133) | (-9) | - | - | $5,516 | 4,725,000 | - | - | $(-500) | - | - | - | - | - |
$(-176) (-4,396) kWh |
$(-133) (-9) kW-months/year |
- - MMBtu |
$5,516 4,725,000 Tgal |
- - lb |
$(-500) - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.4151 MINIMIZE WATER USAGE |
Savings: $1,845 Cost: - |
- | - | - | - | - | - | $1,845 | 1,500,000 | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$1,845 1,500,000 Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES |
Savings: $2,541 Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | $2,541 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
$2,541 - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS |
Savings: $1,000 Cost: $5,000 |
- | - | - | - | - | - | - | - | $1,000 | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$1,000 - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $918 Cost: $640 |
$607 | 15,533 | $311 | 21 | - | - | - | - | - | - | - | - | - | - | - | - |
$607 15,533 kWh |
$311 21 kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $873 Cost: $3,000 |
$873 | 22,274 | - | - | - | - | - | - | - | - | - | - | - | - | - | - |
$873 22,274 kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT |
Savings: $503 Cost: $500 |
- | - | - | - | $503 | 148 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$503 148 MMBtu |
- - Tgal |
- - lb |
- - $ |
- - $ |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $346,394 Cost: $171,908 |
$6,613 | 169,695 | $17,107 | 1,177 | $503 | 148 | $7,361 | 6,225,000 | $1,560 | 1,134 | $77,500 | - | $2,541 | - | $233,209 | - | $6,613 169,695 kWh |
$17,107 1,177 kW-months/year |
$503 148 MMBtu |
$7,361 6,225,000 Tgal |
$1,560 1,134 lb |
$77,500 - $ |
$2,541 - $ |
$233,209 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $241,399 Cost: $10,640 |
$607 | 15,533 | $11,406 | 767 | - | - | $1,845 | 1,500,000 | - | - | - | - | $2,541 | - | $225,000 | - | $607 15,533 kWh |
$11,406 767 kW-months/year |
- - MMBtu |
$1,845 1,500,000 Tgal |
- - lb |
- - $ |
$2,541 - $ |
$225,000 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | lb | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | Solid Waste (haz) | Personnel Changes | Administrative Changes | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||