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IAC Assessment: WI0333
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IAC Assessment: WI0333
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1998
Principal Product Continuous Computer Forms
NAICS n/a
SIC 2761 - Manifold Business Forms
Sales $10,000,000-$50,000,000
# of Employees 56
Plant Area (Sq.Ft.) 100,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,002 2,645,662 kWh $0.02
Electricity Demand $26,081 5,086 kW-months/year $5.13
Electricity Fees $5,738 - $ -
Natural Gas $17,876 3,963 MMBtu $4.51
TOTAL ENERGY COSTS $(-50,822)
RECOMMENDED SAVINGS* $33,713 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $3,727
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$22,275
Cost:
$40,000
- - - - - - - - $22,275 - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$22,275
-
$
-
-
$
-
-
$
02: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$2,353
Cost:
-
- - - - - - - - - - $2,353 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$2,353
-
$
-
-
$
03: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,775
Cost:
$4,600
- - - - $2,200 - $(-96) (-52) $(-230) - - - $(-99) - -
-
kWh
-
-
kW-months/year
$2,200
-
gal
$(-96)
(-52)
lb
$(-230)
-
$
-
-
$
$(-99)
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$1,978
Cost:
$500
- - - - - - - - - - $1,978 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$1,978
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,597
Cost:
$120
$1,270 48,359 $327 73 - - - - - - - - - - $1,270
48,359
kWh
$327
73
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,175
Cost:
-
$943 36,049 $232 43 - - - - - - - - - - $943
36,049
kWh
$232
43
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,149
Cost:
$2,000
$676 25,791 $473 88 - - - - - - - - - - $676
25,791
kWh
$473
88
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$847
Cost:
$400
- - $847 154 - - - - - - - - - - -
-
kWh
$847
154
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$456
Cost:
$640
$339 12,896 $117 22 - - - - - - - - - - $339
12,896
kWh
$117
22
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.8112 COMBINE UTILITY METERS Savings:
$108
Cost:
$200
- - - - - - - - - - $108 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$108
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$33,713
Cost:
$48,460
$3,228 123,095 $1,996 380 $2,200 - $(-96) (-52) $22,045 - $4,439 - $(-99) - $3,228
123,095
kWh
$1,996
380
kW-months/year
$2,200
-
gal
$(-96)
(-52)
lb
$22,045
-
$
$4,439
-
$
$(-99)
-
$
TOTAL IMPLEMENTED Savings:
$3,727
Cost:
$720
$2,213 84,408 $1,406 270 - - - - - - $108 - - - $2,213
84,408
kWh
$1,406
270
kW-months/year
-
-
gal
-
-
lb
-
-
$
$108
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material