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IAC Assessment: WI0343
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IAC Assessment: WI0343
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Zinc and Aluminum Die Casting
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 124,586
Annual Production 6,289,702 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,533 5,053,048 kWh $0.03
Electricity Demand $101,800 12,337 kW-months/year $8.25
Electricity Fees $19,873 - $ -
Natural Gas $189,194 44,729 MMBtu $4.23
TOTAL ENERGY COSTS $440,315
RECOMMENDED SAVINGS* $55,023 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$22,608
Cost:
$500
- - - - $22,608 - - - - - - - -
-
kWh
-
-
kW-months/year
$22,608
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$17,616
Cost:
$94,400
$17,616 631,301 - - - - - - - - - - $17,616
631,301
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,468
Cost:
$60
$3,620 129,836 $848 97 - - - - - - - - $3,620
129,836
kWh
$848
97
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,053
Cost:
$9,000
- - - - - - $3,053 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,053
-
lb
-
-
$
-
-
$
05: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$3,188
Cost:
$8,500
- - - - - - - - $3,188 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$3,188
-
$
-
-
$
06: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$1,792
Cost:
-
- - $2,167 201 - - - - $(-375) - - - -
-
kWh
$2,167
201
kW-months/year
-
-
MMBtu
-
-
lb
$(-375)
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,203
Cost:
$1,900
$639 22,860 $564 65 - - - - - - - - $639
22,860
kWh
$564
65
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$415
Cost:
$203
$301 10,844 $114 13 - - - - - - - - $301
10,844
kWh
$114
13
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$680
Cost:
-
- - - - - - - - - - $680 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$680
-
$
TOTAL RECOMMENDED Savings:
$55,023
Cost:
$114,563
$22,176 794,841 $3,693 376 $22,608 - $3,053 - $2,813 - $680 - $22,176
794,841
kWh
$3,693
376
kW-months/year
$22,608
-
MMBtu
$3,053
-
lb
$2,813
-
$
$680
-
$
TOTAL IMPLEMENTED Savings:
$4,468
Cost:
$60
$3,620 129,836 $848 97 - - - - - - - - $3,620
129,836
kWh
$848
97
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes