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IAC Assessment: WI0348
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IAC Assessment: WI0348
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Metal Rolled Products
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 60,000
Annual Production 100,000,000 Pounds
Production Hrs. Annual 4,850
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,760 719,519 kWh $0.04
Electricity Demand $30,649 2,495 kW-months/year $12.28
Electricity Fees $7,549 - $ -
Natural Gas $23,081 5,826 MMBtu $3.96
TOTAL ENERGY COSTS $22,486
RECOMMENDED SAVINGS* $49,691 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $30,096
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ %
01: 4.4520 ELIMINATE SHIFT Savings:
$28,000
Cost:
$40,000
- - - - - - - - $28,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$28,000
-
$
-
-
$
-
-
%
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,083
Cost:
-
- - $13,083 970 - - - - - - - - - - -
-
kWh
$13,083
970
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
03: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$4,913
Cost:
$18,000
$(-377) (-8,792) $(-323) (-24) $6,113 3,159,000 - - $(-500) - - - - - $(-377)
(-8,792)
kWh
$(-323)
(-24)
kW-months/year
$6,113
3,159,000
Tgal
-
-
lb
$(-500)
-
$
-
-
$
-
-
%
04: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,867
Cost:
$4,200
$207 4,982 - - - - - - $(-840) - - - $2,500 - $207
4,982
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
$(-840)
-
$
-
-
$
$2,500
-
%
05: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$843
Cost:
-
- - - - - - $93 2,500 - - $750 - - - -
-
kWh
-
-
kW-months/year
-
-
Tgal
$93
2,500
lb
-
-
$
$750
-
$
-
-
%
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$756
Cost:
$142
$514 12,309 $242 18 - - - - - - - - - - $514
12,309
kWh
$242
18
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$229
Cost:
$60
$144 3,517 $85 6 - - - - - - - - - - $144
3,517
kWh
$85
6
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$49,691
Cost:
$62,402
$488 12,016 $13,087 970 $6,113 3,159,000 $93 2,500 $26,660 - $750 - $2,500 - $488
12,016
kWh
$13,087
970
kW-months/year
$6,113
3,159,000
Tgal
$93
2,500
lb
$26,660
-
$
$750
-
$
$2,500
-
%
TOTAL IMPLEMENTED Savings:
$30,096
Cost:
$44,260
$351 8,499 $85 6 - - - - $27,160 - - - $2,500 - $351
8,499
kWh
$85
6
kW-months/year
-
-
Tgal
-
-
lb
$27,160
-
$
-
-
$
$2,500
-
%
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ $ $ %
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Increase in Production