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IAC Assessment: WI0353
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IAC Assessment: WI0353
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Aluminum, Bronze, and Copper Alloys
NAICS n/a
SIC 3366 - Copper Foundries
Sales $10,000,000-$50,000,000
# of Employees 254
Plant Area (Sq.Ft.) 550,190
Annual Production 14,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $363,578 13,952,228 kWh $0.03
Electricity Demand $392,651 43,108 kW-months/year $9.11
Electricity Fees $73,590 - $ -
Natural Gas $416,938 114,854 MMBtu $3.63
TOTAL ENERGY COSTS $1,280,940
RECOMMENDED SAVINGS* $75,539 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,478
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$26,146
Cost:
-
- - - - - - - - - - - - $26,146 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$26,146
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$21,494
Cost:
$72,000
- - - - $21,494 5,921 - - - - - - - - -
-
kWh
-
-
kW-months/year
$21,494
5,921
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
03: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$13,199
Cost:
$16,000
- - - - $(-1,189) (-328) - - $17,388 33,120 $(-3,000) - - - -
-
kWh
-
-
kW-months/year
$(-1,189)
(-328)
MMBtu
-
-
Tgal
$17,388
33,120
gal
$(-3,000)
-
$
-
-
$
04: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$6,159
Cost:
$22,000
$(-575) (-20,809) $(-403) (-42) - - $7,137 10,404,990 - - - - - - $(-575)
(-20,809)
kWh
$(-403)
(-42)
kW-months/year
-
-
MMBtu
$7,137
10,404,990
Tgal
-
-
gal
-
-
$
-
-
$
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,879
Cost:
-
- - $4,879 504 - - - - - - - - - - -
-
kWh
$4,879
504
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,440
Cost:
$640
$1,630 59,203 $810 84 - - - - - - - - - - $1,630
59,203
kWh
$810
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$785
Cost:
$624
$462 16,706 $323 34 - - - - - - - - - - $462
16,706
kWh
$323
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$437
Cost:
$243
$289 10,551 $148 15 - - - - - - - - - - $289
10,551
kWh
$148
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,539
Cost:
$111,507
$1,806 65,651 $5,757 595 $20,305 5,593 $7,137 10,404,990 $17,388 33,120 $(-3,000) - $26,146 - $1,806
65,651
kWh
$5,757
595
kW-months/year
$20,305
5,593
MMBtu
$7,137
10,404,990
Tgal
$17,388
33,120
gal
$(-3,000)
-
$
$26,146
-
$
TOTAL IMPLEMENTED Savings:
$13,478
Cost:
$22,640
$1,055 38,394 $5,286 546 - - $7,137 10,404,990 - - - - - - $1,055
38,394
kWh
$5,286
546
kW-months/year
-
-
MMBtu
$7,137
10,404,990
Tgal
-
-
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Personnel Changes Administrative Changes