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IAC Assessment: WI0358
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IAC Assessment: WI0358
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Electric Heating Elements
NAICS n/a
SIC 3585 - Refrigeration And Heating Equipment
Sales $10,000,000-$50,000,000
# of Employees 206
Plant Area (Sq.Ft.) 392,300
Annual Production 6,700,000 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $389,782 10,581,477 kWh $0.04
Electricity Demand $344,604 25,980 kW-months/year $13.26
Electricity Fees $69,963 - $ -
Natural Gas $230,740 78,181 MMBtu $2.95
TOTAL ENERGY COSTS $1,130,126
RECOMMENDED SAVINGS* $260,616 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $98,121
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$97,790
Cost:
$44,000
$(-1,011) (-24,912) $(-832) (-57) - - $99,633 26,082,000 - - - - - - - - $(-1,011)
(-24,912)
kWh
$(-832)
(-57)
kW-months/year
-
-
MMBtu
$99,633
26,082,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$92,705
Cost:
-
- - $98,705 5,058 - - - - - - - - $(-6,000) - - - -
-
kWh
$98,705
5,058
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$(-6,000)
-
$
-
-
$
03: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$54,425
Cost:
$102,000
$60,900 1,500,000 $43,860 3,000 $(-50,335) (-17,063) - - - - - - - - - - $60,900
1,500,000
kWh
$43,860
3,000
kW-months/year
$(-50,335)
(-17,063)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$7,803
Cost:
$13,900
- - - - - - - - $13,200 1,500 $(-506) (-670) $(-3,591) - $(-1,300) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$13,200
1,500
gal
$(-506)
(-670)
lb
$(-3,591)
-
$
$(-1,300)
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$6,466
Cost:
$200
$3,293 81,184 $3,173 217 - - - - - - - - - - - - $3,293
81,184
kWh
$3,173
217
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,096
Cost:
$3,850
$485 12,016 $262 18 $349 118 - - - - - - - - - - $485
12,016
kWh
$262
18
kW-months/year
$349
118
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$331
Cost:
$107
$231 5,569 $100 7 - - - - - - - - - - - - $231
5,569
kWh
$100
7
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$260,616
Cost:
$164,057
$63,898 1,573,857 $145,268 8,243 $(-49,986) (-16,945) $99,633 26,082,000 $13,200 1,500 $(-506) (-670) $(-9,591) - $(-1,300) - $63,898
1,573,857
kWh
$145,268
8,243
kW-months/year
$(-49,986)
(-16,945)
MMBtu
$99,633
26,082,000
Tgal
$13,200
1,500
gal
$(-506)
(-670)
lb
$(-9,591)
-
$
$(-1,300)
-
$
TOTAL IMPLEMENTED Savings:
$98,121
Cost:
$44,107
$(-780) (-19,343) $(-732) (-50) - - $99,633 26,082,000 - - - - - - - - $(-780)
(-19,343)
kWh
$(-732)
(-50)
kW-months/year
-
-
MMBtu
$99,633
26,082,000
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material