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IAC Assessment: WI0359
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IAC Assessment: WI0359
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 1999
Principal Product Boiler Controls
NAICS n/a
SIC 3823 - Process Control Instruments
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 150,000
Annual Production 0 Units
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,367 2,940,211 kWh $0.04
Electricity Demand $98,119 7,851 kW-months/year $12.50
Electricity Fees $35,105 - $ -
Natural Gas $59,954 14,420 MMBtu $4.16
TOTAL ENERGY COSTS $344,903
RECOMMENDED SAVINGS* $23,323 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,522
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$6,185
Cost:
$7,500
- - - - - - $8,505 605 $(-359) (-203) $(-726) - $(-1,235) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,505
605
gal
$(-359)
(-203)
lb
$(-726)
-
$
$(-1,235)
-
$
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$5,455
Cost:
$24,000
$9,651 212,192 $9,186 672 $(-13,382) (-3,217) - - - - - - - - - - $9,651
212,192
kWh
$9,186
672
kW-months/year
$(-13,382)
(-3,217)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$2,831
Cost:
-
- - $7,556 378 - - - - - - $(-4,725) - - - - - -
-
kWh
$7,556
378
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-4,725)
-
$
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,067
Cost:
$1,000
- - - - $2,067 497 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,067
497
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,815
Cost:
$100
$1,224 26,964 $591 43 - - - - - - - - - - - - $1,224
26,964
kWh
$591
43
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$1,781
Cost:
-
$1,289 28,429 $492 36 - - - - - - - - - - - - $1,289
28,429
kWh
$492
36
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$1,391
Cost:
$500
- - - - $1,391 - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,391
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$872
Cost:
$1,000
- - - - - - - - - - - - - - $872 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$872
-
$
09: 2.7314 REDUCE VENTILATION AIR Savings:
$648
Cost:
$500
$68 1,465 - - $580 139 - - - - - - - - - - $68
1,465
kWh
-
-
kW-months/year
$580
139
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$278
Cost:
-
$141 3,224 $137 10 - - - - - - - - - - - - $141
3,224
kWh
$137
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,323
Cost:
$34,600
$12,373 272,274 $17,962 1,139 $(-9,344) (-2,581) $8,505 605 $(-359) (-203) $(-5,451) - $(-1,235) - $872 - $12,373
272,274
kWh
$17,962
1,139
kW-months/year
$(-9,344)
(-2,581)
MMBtu
$8,505
605
gal
$(-359)
(-203)
lb
$(-5,451)
-
$
$(-1,235)
-
$
$872
-
$
TOTAL IMPLEMENTED Savings:
$4,522
Cost:
$600
$2,722 60,082 $1,220 89 $580 139 - - - - - - - - - - $2,722
60,082
kWh
$1,220
89
kW-months/year
$580
139
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost