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IAC Assessment: WI0366
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IAC Assessment: WI0366
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Plastic Bottles
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 107
Plant Area (Sq.Ft.) 180,000
Annual Production 65,000,000 Pieces
Production Hrs. Annual 7,200
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $540,831 15,319,461 kWh $0.04
Electricity Demand $450,480 32,061 kW-months/year $14.05
Electricity Fees $64,331 - $ -
Natural Gas $39,537 12,161 MMBtu $3.25
TOTAL ENERGY COSTS $1,133,596
RECOMMENDED SAVINGS* $60,393 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$23,840
Cost:
$71,500
$11,956 322,392 $11,884 806 - - - - - - - - $11,956
322,392
kWh
$11,884
806
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$23,087
Cost:
-
$3,903 134,525 $19,859 1,346 - - - - $(-675) - - - $3,903
134,525
kWh
$19,859
1,346
kW-months/year
-
-
gal
-
-
lb
$(-675)
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,458
Cost:
$3,013
$2,575 69,461 $1,883 128 - - - - - - - - $2,575
69,461
kWh
$1,883
128
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,884
Cost:
-
$1,993 53,634 $891 60 - - - - - - - - $1,993
53,634
kWh
$891
60
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$2,628
Cost:
$6,060
- - - - $3,122 285 $(-166) (-90) $(-143) - $(-185) - -
-
kWh
-
-
kW-months/year
$3,122
285
gal
$(-166)
(-90)
lb
$(-143)
-
$
$(-185)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,996
Cost:
$4,934
$936 25,205 $1,060 72 - - - - - - - - $936
25,205
kWh
$1,060
72
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,500
Cost:
-
$1,002 26,964 $498 34 - - - - - - - - $1,002
26,964
kWh
$498
34
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$60,393
Cost:
$85,507
$22,365 632,181 $36,075 2,446 $3,122 285 $(-166) (-90) $(-818) - $(-185) - $22,365
632,181
kWh
$36,075
2,446
kW-months/year
$3,122
285
gal
$(-166)
(-90)
lb
$(-818)
-
$
$(-185)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material