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IAC Assessment: WI0368
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IAC Assessment: WI0368
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Automotive Latches and Armrests
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 115,225
Annual Production 21,000,000 Pieces
Production Hrs. Annual 5,500
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,903 1,806,565 kWh $0.03
Electricity Demand $69,790 5,775 kW-months/year $12.08
Electricity Fees $7,061 - $ -
Natural Gas $89,581 33,268 MMBtu $2.69
TOTAL ENERGY COSTS $(-109,871)
RECOMMENDED SAVINGS* $47,667 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,801
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 4.231 PURCHASE EQUIPMENT INSTEAD OF LEASING Savings:
$9,000
Cost:
$5,000
- - - - - - - - - - - - $9,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$9,000
-
$
-
-
$
02: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$8,500
Cost:
$31,750
- - - - - - - - - - $8,500 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$8,500
-
$
-
-
$
-
-
$
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,554
Cost:
$1,400
- - - - $6,554 2,437 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$6,554
2,437
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,331
Cost:
$29,007
- - $2,666 212 $3,665 345 - - - - - - - - - - -
-
kWh
$2,666
212
kW-months/year
$3,665
345
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$5,131
Cost:
-
- - $5,131 403 - - - - - - - - - - - - -
-
kWh
$5,131
403
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$599
Cost:
$1,000
- - $599 - - - - - - - - - - - - - -
-
kWh
$599
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,282
Cost:
$1,280
$2,058 56,858 $1,224 97 - - - - - - - - - - - - $2,058
56,858
kWh
$1,224
97
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
08: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$2,775
Cost:
-
- - - - - - - - - - - - $2,775 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$2,775
-
$
-
-
$
09: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,777
Cost:
$5,700
- - - - - - $2,486 300 $(-174) (-95) $(-340) - - - $(-195) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,486
300
gal
$(-174)
(-95)
lb
$(-340)
-
$
-
-
$
$(-195)
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,657
Cost:
$1,716
$663 18,464 $994 79 - - - - - - - - - - - - $663
18,464
kWh
$994
79
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$334
Cost:
-
$95 2,638 $239 19 - - - - - - - - - - - - $95
2,638
kWh
$239
19
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
12: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$1,257
Cost:
$500
- - - - $1,257 467 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,257
467
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
13: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$470
Cost:
$702
- - - - $470 175 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$470
175
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$47,667
Cost:
$78,055
$2,816 77,960 $10,853 810 $11,946 3,424 $2,486 300 $(-174) (-95) $8,160 - $11,775 - $(-195) - $2,816
77,960
kWh
$10,853
810
kW-months/year
$11,946
3,424
MMBtu
$2,486
300
gal
$(-174)
(-95)
lb
$8,160
-
$
$11,775
-
$
$(-195)
-
$
TOTAL IMPLEMENTED Savings:
$14,801
Cost:
$4,180
$2,153 59,496 $2,062 116 $7,811 2,904 - - - - - - $2,775 - - - $2,153
59,496
kWh
$2,062
116
kW-months/year
$7,811
2,904
MMBtu
-
-
gal
-
-
lb
-
-
$
$2,775
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material