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IAC Assessment: WI0374
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IAC Assessment: WI0374
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Paints, Primers, and Coatings
NAICS n/a
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 136
Plant Area (Sq.Ft.) 131,430
Annual Production 32,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,732 2,811,841 kWh $0.05
Electricity Demand $82,584 6,768 kW-months/year $12.20
Electricity Fees $10,871 - $ -
Natural Gas $54,505 17,030 MMBtu $3.20
TOTAL ENERGY COSTS $498,173
RECOMMENDED SAVINGS* $428,633 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,045
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 4.1320 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$322,000
Cost:
$100,000
- - - - - - - - $34,000 - $288,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$34,000
-
$
$288,000
-
$
02: 4.4480 INSTALL AUTOMATIC PART STORAGE / RETREVAL SYSTEM Savings:
$42,500
Cost:
$75,000
- - - - - - - - $42,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$42,500
-
$
-
-
$
03: 4.4260 MODIFY WORKLOAD Savings:
$34,000
Cost:
$2,000
- - - - - - - - $34,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$34,000
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,097
Cost:
$26,587
$5,624 114,009 $3,473 272 - - - - - - - - $5,624
114,009
kWh
$3,473
272
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,012
Cost:
$12,000
$2,624 53,341 $1,388 109 - - - - - - - - $2,624
53,341
kWh
$1,388
109
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$8,307
Cost:
-
$8,307 157,386 - - - - - - - - - - $8,307
157,386
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,711
Cost:
$8,000
- - - - - - $3,136 - $(-425) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,136
-
lb
$(-425)
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,394
Cost:
$500
- - - - $2,394 748 - - - - - - -
-
kWh
-
-
kW-months/year
$2,394
748
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,934
Cost:
$940
$1,062 21,395 $872 68 - - - - - - - - $1,062
21,395
kWh
$872
68
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$514
Cost:
$120
$325 6,741 $189 15 - - - - - - - - $325
6,741
kWh
$189
15
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$738
Cost:
-
- - - - - - $738 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$738
-
lb
-
-
$
-
-
$
12: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$426
Cost:
$2,040
$(-17) (-293) - - $443 139 - - - - - - $(-17)
(-293)
kWh
-
-
kW-months/year
$443
139
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$428,633
Cost:
$227,187
$17,925 352,579 $5,922 464 $2,837 887 $3,874 - $110,075 - $288,000 - $17,925
352,579
kWh
$5,922
464
kW-months/year
$2,837
887
MMBtu
$3,874
-
lb
$110,075
-
$
$288,000
-
$
TOTAL IMPLEMENTED Savings:
$40,045
Cost:
$12,660
$308 6,448 $189 15 $2,837 887 $3,136 - $33,575 - - - $308
6,448
kWh
$189
15
kW-months/year
$2,837
887
MMBtu
$3,136
-
lb
$33,575
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material