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IAC Assessment: WI0375
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IAC Assessment: WI0375
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Publication Insert Services
NAICS n/a
SIC 2752 - Commercial Printing, Lithographic
Sales $10,000,000-$50,000,000
# of Employees 450
Plant Area (Sq.Ft.) 310,000
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $131,834 3,713,951 kWh $0.04
Electricity Demand $92,312 7,578 kW-months/year $12.18
Electricity Fees $12,401 - $ -
Natural Gas $50,290 13,517 MMBtu $3.72
TOTAL ENERGY COSTS $225,868
RECOMMENDED SAVINGS* $1,000,889 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $907,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
01: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$416,000
Cost:
$140,000
- - - - - - - - - - $416,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$416,000
-
$
-
-
$
-
-
$
-
-
$
02: 4.512 CONDENSE OPERATION INTO ONE BUILDING Savings:
$280,000
Cost:
$60,000
- - - - - - - - - - - - $280,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$280,000
-
$
-
-
$
-
-
$
03: 4.452 ELIMINATE SHIFT Savings:
$208,000
Cost:
-
- - - - - - - - - - $208,000 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$208,000
-
$
-
-
$
-
-
$
-
-
$
04: 4.623 EMPLOY MODULAR JIGS TO REDUCE PROCESS SET-UP TIME Savings:
$62,609
Cost:
$2,520
- - - - - - - - - - $62,400 - - - - - $209 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$62,400
-
$
-
-
$
-
-
$
$209
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,591
Cost:
$22,283
$10,850 291,032 $5,741 449 - - - - - - - - - - - - - - $10,850
291,032
kWh
$5,741
449
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$6,364
Cost:
$675
$4,059 108,734 $2,305 180 - - - - - - - - - - - - - - $4,059
108,734
kWh
$2,305
180
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$4,097
Cost:
$7,825
- - - - - - $5,382 463 $(-302) (-276) $(-682) - - - $(-301) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,382
463
gal
$(-302)
(-276)
lb
$(-682)
-
$
-
-
$
$(-301)
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,855
Cost:
$500
- - - - $3,855 1,036 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,855
1,036
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,052
Cost:
$1,084
- - - - $1,052 283 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,052
283
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$969
Cost:
$740
$570 15,240 $399 31 - - - - - - - - - - - - - - $570
15,240
kWh
$399
31
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$957
Cost:
$300
- - $957 63 - - - - - - - - - - - - - - -
-
kWh
$957
63
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
12: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$395
Cost:
-
- - - - - - - - - - - - $395 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$395
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,000,889
Cost:
$235,927
$15,479 415,006 $9,402 723 $4,907 1,319 $5,382 463 $(-302) (-276) $685,718 - $280,395 - $(-301) - $209 - $15,479
415,006
kWh
$9,402
723
kW-months/year
$4,907
1,319
MMBtu
$5,382
463
gal
$(-302)
(-276)
lb
$685,718
-
$
$280,395
-
$
$(-301)
-
$
$209
-
$
TOTAL IMPLEMENTED Savings:
$907,855
Cost:
$200,500
- - - - $3,855 1,036 - - - - $624,000 - $280,000 - - - - - -
-
kWh
-
-
kW-months/year
$3,855
1,036
MMBtu
-
-
gal
-
-
lb
$624,000
-
$
$280,000
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Raw Material Ancillary Material Cost