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IAC Assessment: WI0376
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IAC Assessment: WI0376
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Metal Stampings and Multi-Slides
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 52,335
Annual Production 10,000,000 Pieces
Production Hrs. Annual 2,875
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $31,224 777,843 kWh $0.04
Electricity Demand $34,701 3,817 kW-months/year $9.09
Electricity Fees $3,765 - $ -
Natural Gas $15,428 3,690 MMBtu $4.18
TOTAL ENERGY COSTS $95,815
RECOMMENDED SAVINGS* $24,475 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,857
Cost:
$600
- - - - $3,857 923 - - - - -
-
kWh
-
-
kW-months/year
$3,857
923
MMBtu
-
-
lb
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,771
Cost:
$10,971
$2,185 52,462 $1,586 168 - - - - - - $2,185
52,462
kWh
$1,586
168
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,131
Cost:
-
- - $3,131 315 - - - - - - -
-
kWh
$3,131
315
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$1,172
Cost:
$100
- - $1,172 118 - - - - - - -
-
kWh
$1,172
118
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,954
Cost:
$1,000
- - - - - - $2,204 - $(-250) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,204
-
lb
$(-250)
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,719
Cost:
$4,000
$1,006 24,033 $713 75 - - - - - - $1,006
24,033
kWh
$713
75
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,375
Cost:
$5,600
$805 19,343 $570 60 - - - - - - $805
19,343
kWh
$570
60
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,691
Cost:
$2,600
$(-78) (-1,758) - - $1,769 423 - - - - $(-78)
(-1,758)
kWh
-
-
kW-months/year
$1,769
423
MMBtu
-
-
lb
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,425
Cost:
$1,124
- - - - $1,425 341 - - - - -
-
kWh
-
-
kW-months/year
$1,425
341
MMBtu
-
-
lb
-
-
$
10: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$912
Cost:
$1,364
- - - - $912 218 - - - - -
-
kWh
-
-
kW-months/year
$912
218
MMBtu
-
-
lb
-
-
$
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,109
Cost:
$420
$648 15,533 $461 49 - - - - - - $648
15,533
kWh
$461
49
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$685
Cost:
$740
$400 9,672 $285 30 - - - - - - $400
9,672
kWh
$285
30
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
13: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$904
Cost:
$900
- - - - $904 216 - - - - -
-
kWh
-
-
kW-months/year
$904
216
MMBtu
-
-
lb
-
-
$
14: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$770
Cost:
-
$323 7,620 $447 47 - - - - - - $323
7,620
kWh
$447
47
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$24,475
Cost:
$29,419
$5,289 126,905 $8,365 862 $8,867 2,121 $2,204 - $(-250) - $5,289
126,905
kWh
$8,365
862
kW-months/year
$8,867
2,121
MMBtu
$2,204
-
lb
$(-250)
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes