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IAC Assessment: WI0381
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IAC Assessment: WI0381
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2000
Principal Product Secondary Machining
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 83
Plant Area (Sq.Ft.) 98,500
Annual Production 2,150,000 Pieces
Production Hrs. Annual 3,625
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,971 1,213,072 kWh $0.04
Electricity Demand $51,911 4,164 kW-months/year $12.47
Electricity Fees $4,293 - $ -
Natural Gas $20,409 5,628 MMBtu $3.63
TOTAL ENERGY COSTS $102,058
RECOMMENDED SAVINGS* $25,956 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
01: 2.7251 REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF Savings:
$10,973
Cost:
$29,550
$5,540 150,938 $6,094 472 - - $(-661) (-180,000) - - $5,540
150,938
kWh
$6,094
472
kW-months/year
-
-
MMBtu
$(-661)
(-180,000)
Tgal
-
-
lb
02: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$4,183
Cost:
$4,000
$1,991 54,220 $2,192 170 - - - - - - $1,991
54,220
kWh
$2,192
170
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,541
Cost:
-
- - - - $3,541 976 - - - - -
-
kWh
-
-
kW-months/year
$3,541
976
MMBtu
-
-
Tgal
-
-
lb
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$1,157
Cost:
$1,000
- - - - $1,157 319 - - - - -
-
kWh
-
-
kW-months/year
$1,157
319
MMBtu
-
-
Tgal
-
-
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,869
Cost:
$8,223
$871 23,740 $998 77 - - - - - - $871
23,740
kWh
$998
77
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$242
Cost:
$300
$242 6,741 - - - - - - - - $242
6,741
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,293
Cost:
$840
$484 13,189 $809 63 - - - - - - $484
13,189
kWh
$809
63
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,028
Cost:
$1,300
- - - - $1,028 283 - - - - -
-
kWh
-
-
kW-months/year
$1,028
283
MMBtu
-
-
Tgal
-
-
lb
09: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$945
Cost:
-
- - - - - - - - $945 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$945
-
lb
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$417
Cost:
$687
$92 2,638 $325 25 - - - - - - $92
2,638
kWh
$325
25
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$184
Cost:
-
$114 3,224 $70 6 - - - - - - $114
3,224
kWh
$70
6
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$124
Cost:
$300
- - $124 - - - - - - - -
-
kWh
$124
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
TOTAL RECOMMENDED Savings:
$25,956
Cost:
$46,200
$9,334 254,690 $10,612 813 $5,726 1,578 $(-661) (-180,000) $945 - $9,334
254,690
kWh
$10,612
813
kW-months/year
$5,726
1,578
MMBtu
$(-661)
(-180,000)
Tgal
$945
-
lb
TOTAL IMPLEMENTED Savings:
$10,033
Cost:
$6,600
$1,991 54,220 $2,316 170 $5,726 1,578 - - - - $1,991
54,220
kWh
$2,316
170
kW-months/year
$5,726
1,578
MMBtu
-
-
Tgal
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz)