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IAC Assessment: WI0387
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IAC Assessment: WI0387
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2001
Principal Product Machined Parts
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 67,000
Annual Production 2,000 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,166 3,302,755 kWh $0.04
Electricity Demand $73,562 5,986 kW-months/year $12.29
Electricity Fees $13,237 - $ -
Natural Gas $7,902 1,644 MMBtu $4.81
TOTAL ENERGY COSTS $236,281
RECOMMENDED SAVINGS* $229,288 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,863
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ %
01: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$178,421
Cost:
$400,000
- - - - - - - - - - $35,910 - $142,511 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$35,910
-
$
$142,511
-
%
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$24,138
Cost:
-
- - $39,888 2,182 - - - - - - $(-15,750) - - - -
-
kWh
$39,888
2,182
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-15,750)
-
$
-
-
%
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$9,794
Cost:
-
$6,903 177,022 $2,891 225 - - - - - - - - - - $6,903
177,022
kWh
$2,891
225
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,726
Cost:
$1,994
$2,591 66,530 $2,135 166 - - - - - - - - - - $2,591
66,530
kWh
$2,135
166
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$712
Cost:
$2,050
$394 9,965 $318 25 - - - - - - - - - - $394
9,965
kWh
$318
25
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$418
Cost:
$300
$418 10,551 - - - - - - - - - - - - $418
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,770
Cost:
$16,000
- - - - $(-468) (-97) $12,738 9,844 - - $(-3,500) - - - -
-
kWh
-
-
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
-
-
lb
$(-3,500)
-
$
-
-
%
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,292
Cost:
-
- - - - - - - - $1,292 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,292
-
lb
-
-
$
-
-
%
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$630
Cost:
$640
$422 10,844 $208 16 - - - - - - - - - - $422
10,844
kWh
$208
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$387
Cost:
$90
$259 6,741 $128 10 - - - - - - - - - - $259
6,741
kWh
$128
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$229,288
Cost:
$421,074
$10,987 281,653 $45,568 2,624 $(-468) (-97) $12,738 9,844 $1,292 - $16,660 - $142,511 - $10,987
281,653
kWh
$45,568
2,624
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
$1,292
-
lb
$16,660
-
$
$142,511
-
%
TOTAL IMPLEMENTED Savings:
$48,863
Cost:
$19,024
$10,593 271,688 $45,250 2,599 $(-468) (-97) $12,738 9,844 - - $(-19,250) - - - $10,593
271,688
kWh
$45,250
2,599
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
-
-
lb
$(-19,250)
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production