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IAC Assessment: WI0387
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IAC Assessment: WI0387
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2001
Principal Product Machined Parts
NAICS n/a
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 67,000
Annual Production 2,000 Pieces
Production Hrs. Annual 6,000
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $123,166 3,302,755 kWh $0.04
Electricity Demand $73,562 5,986 kW-months/year $12.29
Electricity Fees $13,237 - $ -
Natural Gas $7,902 1,644 MMBtu $4.81
TOTAL ENERGY COSTS $236,281
RECOMMENDED SAVINGS* $229,288 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,863
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ %
01: 4.4240 IMPROVE SPACE COMFORT CONDITIONING Savings:
$178,421
Cost:
$400,000
- - - - - - - - - - $35,910 - $142,511 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$35,910
-
$
$142,511
-
%
02: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$24,138
Cost:
-
- - $39,888 2,182 - - - - - - $(-15,750) - - - -
-
kWh
$39,888
2,182
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-15,750)
-
$
-
-
%
03: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$9,794
Cost:
-
$6,903 177,022 $2,891 225 - - - - - - - - - - $6,903
177,022
kWh
$2,891
225
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,726
Cost:
$1,994
$2,591 66,530 $2,135 166 - - - - - - - - - - $2,591
66,530
kWh
$2,135
166
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$712
Cost:
$2,050
$394 9,965 $318 25 - - - - - - - - - - $394
9,965
kWh
$318
25
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$418
Cost:
$300
$418 10,551 - - - - - - - - - - - - $418
10,551
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
07: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$8,770
Cost:
$16,000
- - - - $(-468) (-97) $12,738 9,844 - - $(-3,500) - - - -
-
kWh
-
-
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
-
-
lb
$(-3,500)
-
$
-
-
%
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$1,292
Cost:
-
- - - - - - - - $1,292 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,292
-
lb
-
-
$
-
-
%
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$630
Cost:
$640
$422 10,844 $208 16 - - - - - - - - - - $422
10,844
kWh
$208
16
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$387
Cost:
$90
$259 6,741 $128 10 - - - - - - - - - - $259
6,741
kWh
$128
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$229,288
Cost:
$421,074
$10,987 281,653 $45,568 2,624 $(-468) (-97) $12,738 9,844 $1,292 - $16,660 - $142,511 - $10,987
281,653
kWh
$45,568
2,624
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
$1,292
-
lb
$16,660
-
$
$142,511
-
%
TOTAL IMPLEMENTED Savings:
$48,863
Cost:
$19,024
$10,593 271,688 $45,250 2,599 $(-468) (-97) $12,738 9,844 - - $(-19,250) - - - $10,593
271,688
kWh
$45,250
2,599
kW-months/year
$(-468)
(-97)
MMBtu
$12,738
9,844
gal
-
-
lb
$(-19,250)
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ %
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Increase in Production