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IAC Assessment: WI0402
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IAC Assessment: WI0402
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2001
Principal Product Plastic Mouldings
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 105,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,400
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,256 6,271,764 kWh $0.03
Electricity Demand $118,936 13,308 kW-months/year $8.94
Electricity Fees $23,977 - $ -
Natural Gas $54,977 9,244 MMBtu $5.95
TOTAL ENERGY COSTS $431,477
RECOMMENDED SAVINGS* $105,113 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,086
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $
01: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$44,317
Cost:
$130,000
- - $9,277 671 - - - - - - $35,040 - - - -
-
kWh
$9,277
671
kW-months/year
-
-
$
-
-
gal
-
-
lb
$35,040
-
$
-
-
$
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$18,517
Cost:
$55,500
$14,140 423,360 $4,377 454 - - - - - - - - - - $14,140
423,360
kWh
$4,377
454
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,905
Cost:
$8,955
$13,369 400,266 $4,536 470 - - - - - - - - - - $13,369
400,266
kWh
$4,536
470
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,782
Cost:
$19,554
$3,460 103,596 $1,322 137 - - - - - - - - - - $3,460
103,596
kWh
$1,322
137
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,007
Cost:
$15,230
$2,965 88,777 $1,042 108 - - - - - - - - - - $2,965
88,777
kWh
$1,042
108
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,649
Cost:
$12,800
- - - - $3,649 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,649
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,311
Cost:
$618
$2,528 75,692 $783 81 - - - - - - - - - - $2,528
75,692
kWh
$783
81
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,578
Cost:
$640
$1,993 59,680 $585 61 - - - - - - - - - - $1,993
59,680
kWh
$585
61
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,238
Cost:
$8,550
- - - - - - - - $2,638 36,000 $(-400) - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$2,638
36,000
lb
$(-400)
-
$
-
-
$
10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,181
Cost:
-
- - - - - - - - - - - - $2,181 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
$2,181
-
$
11: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,628
Cost:
$5,000
- - - - - - $3,085 1,100 $(-683) (-511) $(-774) - - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,085
1,100
gal
$(-683)
(-511)
lb
$(-774)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$105,113
Cost:
$256,847
$38,455 1,151,371 $21,922 1,982 $3,649 - $3,085 1,100 $1,955 35,489 $33,866 - $2,181 - $38,455
1,151,371
kWh
$21,922
1,982
kW-months/year
$3,649
-
$
$3,085
1,100
gal
$1,955
35,489
lb
$33,866
-
$
$2,181
-
$
TOTAL IMPLEMENTED Savings:
$20,086
Cost:
$8,955
$13,369 400,266 $4,536 470 - - - - - - - - $2,181 - $13,369
400,266
kWh
$4,536
470
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
$2,181
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes