Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 2001 |
| Principal Product | Steel Casting |
| NAICS | n/a |
| SIC | 3325 - Steel Foundries, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 457 |
| Plant Area (Sq.Ft.) | 201,000 |
| Annual Production | 13,000 Tons |
| Production Hrs. Annual | 7,200 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $875,896 | 33,517,717 | kWh | $0.03 |
| Electricity Demand | $865,155 | 96,504 | kW-months/year | $8.96 |
| Electricity Fees | $113,234 | - | $ | - |
| Natural Gas | $1,031,979 | 172,106 | MMBtu | $6.00 |
| TOTAL ENERGY COSTS | $3,168,800 | |||
| RECOMMENDED SAVINGS* | $137,625 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.4260 MODIFY WORKLOAD |
Savings: $33,405 Cost: $30,000 |
- | - | - | - | - | - | - | - | $33,405 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
$33,405 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.4151 MINIMIZE WATER USAGE |
Savings: $29,411 Cost: $2,200 |
- | - | - | - | - | - | $29,411 | 1,789,200 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$29,411 1,789,200 Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $23,329 Cost: $31,000 |
$(-50) | (-1,811) | - | - | $23,379 | 3,905 | - | - | - | - |
$(-50) (-1,811) kWh |
- - kW-months/year |
$23,379 3,905 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS |
Savings: $20,025 Cost: - |
- | - | $20,025 | 2,250 | - | - | - | - | - | - |
- - kWh |
$20,025 2,250 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $14,442 Cost: $6,917 |
$10,254 | 371,508 | $4,188 | 418 | - | - | - | - | - | - |
$10,254 371,508 kWh |
$4,188 418 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $11,596 Cost: $12,000 |
- | - | - | - | $11,596 | 1,932 | - | - | - | - |
- - kWh |
- - kW-months/year |
$11,596 1,932 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $3,941 Cost: $11,250 |
- | - | - | - | $3,941 | 660 | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,941 660 MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $1,476 Cost: $6,957 |
$923 | 33,426 | $553 | 55 | - | - | - | - | - | - |
$923 33,426 kWh |
$553 55 kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $137,625 Cost: $100,324 |
$11,127 | 403,123 | $24,766 | 2,723 | $38,916 | 6,497 | $29,411 | 1,789,200 | $33,405 | - | $11,127 403,123 kWh |
$24,766 2,723 kW-months/year |
$38,916 6,497 MMBtu |
$29,411 1,789,200 Tgal |
$33,405 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - Tgal |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Water Disposal | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||