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IAC Assessment: WI0416
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IAC Assessment: WI0416
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2002
Principal Product Steel
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 60,000
Annual Production 875,000 Pounds
Production Hrs. Annual 2,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $27,555 774,900 kWh $0.04
Electricity Demand $21,653 3,686 kW-months/year $5.87
Electricity Fees $4,958 - $ -
Natural Gas $77,290 28,233 MMBtu $2.74
TOTAL ENERGY COSTS $148,499
RECOMMENDED SAVINGS* $16,556 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,389
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,010
Cost:
$8,000
- - - - - - $3,885 2,640 - - $(-1,875) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,885
2,640
gal
-
-
lb
$(-1,875)
-
$
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,608
Cost:
$400
- - - - $3,608 1,322 - - - - - - -
-
kWh
-
-
kW-months/year
$3,608
1,322
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,968
Cost:
-
$58 (-1,553) - - $2,910 1,066 - - - - - - $58
(-1,553)
kWh
-
-
kW-months/year
$2,910
1,066
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$2,080
Cost:
-
- - - - - - - - $2,080 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,080
-
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,925
Cost:
$90
$1,154 30,687 $771 124 - - - - - - - - $1,154
30,687
kWh
$771
124
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$1,387
Cost:
-
- - $1,387 131 - - - - - - - - -
-
kWh
$1,387
131
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,411
Cost:
$6,600
$844 22,444 $567 91 - - - - - - - - $844
22,444
kWh
$567
91
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 3.7137 REPLACE CLOTH RAGS WITH PAPER TOWELS Savings:
$690
Cost:
-
- - - - - - - - $690 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$690
-
lb
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$477
Cost:
-
- - - - $477 175 - - - - - - -
-
kWh
-
-
kW-months/year
$477
175
MMBtu
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$16,556
Cost:
$15,090
$2,056 51,578 $2,725 346 $6,995 2,563 $3,885 2,640 $2,770 - $(-1,875) - $2,056
51,578
kWh
$2,725
346
kW-months/year
$6,995
2,563
MMBtu
$3,885
2,640
gal
$2,770
-
lb
$(-1,875)
-
$
TOTAL IMPLEMENTED Savings:
$10,389
Cost:
$7,090
$2,056 51,578 $1,338 215 $6,995 2,563 - - - - - - $2,056
51,578
kWh
$1,338
215
kW-months/year
$6,995
2,563
MMBtu
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes