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IAC Assessment: WI0432
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IAC Assessment: WI0432
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2002
Principal Product Die Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $1,000,000-$5,000,000
# of Employees 187
Plant Area (Sq.Ft.) 120,000
Annual Production 120,000 Pounds
Production Hrs. Annual 6,900
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $161,603 6,142,397 kWh $0.03
Electricity Demand $125,234 14,412 kW-months/year $8.69
Electricity Fees $37,519 - $ -
Natural Gas $322,246 57,525 MMBtu $5.60
TOTAL ENERGY COSTS $663,402
RECOMMENDED SAVINGS* $40,940 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,289
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$16,280
Cost:
$8,000
- - - - - - $16,280 1,440 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,280
1,440
gal
-
-
$
02: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$6,896
Cost:
$11,000
- - - - $(-2,499) (-446) $10,725 35,700 $(-1,330) - -
-
kWh
-
-
kW-months/year
$(-2,499)
(-446)
MMBtu
$10,725
35,700
gal
$(-1,330)
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,700
Cost:
-
- - $5,700 995 - - - - - - -
-
kWh
$5,700
995
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,213
Cost:
$11,042
$3,336 120,002 $1,877 201 - - - - - - $3,336
120,002
kWh
$1,877
201
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,052
Cost:
$150
$2,122 76,302 $930 100 - - - - - - $2,122
76,302
kWh
$930
100
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7314 REDUCE VENTILATION AIR Savings:
$2,842
Cost:
$8,000
$1,586 57,048 $1,256 134 - - - - - - $1,586
57,048
kWh
$1,256
134
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$957
Cost:
$356
$604 21,735 $353 38 - - - - - - $604
21,735
kWh
$353
38
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$40,940
Cost:
$38,548
$7,648 275,087 $10,116 1,468 $(-2,499) (-446) $27,005 37,140 $(-1,330) - $7,648
275,087
kWh
$10,116
1,468
kW-months/year
$(-2,499)
(-446)
MMBtu
$27,005
37,140
gal
$(-1,330)
-
$
TOTAL IMPLEMENTED Savings:
$20,289
Cost:
$8,506
$2,726 98,037 $1,283 138 - - $16,280 1,440 - - $2,726
98,037
kWh
$1,283
138
kW-months/year
-
-
MMBtu
$16,280
1,440
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes