IAC logo
IAC Assessment: WI0467
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WI0467
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Induction heating and Melting Equipment
NAICS 333414 - Heating Equipment (except Warm Air Furnaces) Manufacturing
SIC 3567 - Industrial Furnaces And Ovens
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 100,000
Annual Production 300 Pieces
Production Hrs. Annual 2,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,495 1,403,300 kWh $0.04
Electricity Demand $49,712 4,782 kW-months/year $10.40
Electricity Fees $17,310 - $ -
Natural Gas $21,327 2,739 MMBtu $7.79
TOTAL ENERGY COSTS $150,044
RECOMMENDED SAVINGS* $25,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,210
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$15,905
Cost:
$15,000
- - - - $9,372 1,203 $6,533 1,166,000 -
-
kWh
-
-
kW-months/year
$9,372
1,203
MMBtu
$6,533
1,166,000
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,050
Cost:
$12,800
$1,482 39,200 $2,568 235 - - - - $1,482
39,200
kWh
$2,568
235
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,729
Cost:
$400
- - - - $2,729 350 - - -
-
kWh
-
-
kW-months/year
$2,729
350
MMBtu
-
-
Tgal
04: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,231
Cost:
$300
- - $2,231 189 - - - - -
-
kWh
$2,231
189
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$601
Cost:
-
$220 5,818 $381 35 - - - - $220
5,818
kWh
$381
35
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$345
Cost:
$640
$126 3,340 $219 20 - - - - $126
3,340
kWh
$219
20
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$25,861
Cost:
$29,140
$1,828 48,358 $5,399 479 $12,101 1,553 $6,533 1,166,000 $1,828
48,358
kWh
$5,399
479
kW-months/year
$12,101
1,553
MMBtu
$6,533
1,166,000
Tgal
TOTAL IMPLEMENTED Savings:
$21,210
Cost:
$16,340
$126 3,340 $2,450 209 $12,101 1,553 $6,533 1,166,000 $126
3,340
kWh
$2,450
209
kW-months/year
$12,101
1,553
MMBtu
$6,533
1,166,000
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal