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IAC Assessment: WI0470
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IAC Assessment: WI0470
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product High Percision Cutting Tools
NAICS 333515 - Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3541 - Machine Tools, Metal Cutting Types
Sales $50,000,000-$100,000,000
# of Employees 260
Plant Area (Sq.Ft.) 115,000
Annual Production 2,600,000 Pieces
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $252,226 7,748,900 kWh $0.03
Electricity Demand $152,511 16,611 kW-months/year $9.18
Electricity Fees $69,539 - $ -
Natural Gas $43,830 5,541 MMBtu $7.91
TOTAL ENERGY COSTS $518,106
RECOMMENDED SAVINGS* $30,606 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,014
Cost:
$26,070
$9,532 278,712 $4,482 464 - - $9,532
278,712
kWh
$4,482
464
kW-months/year
-
-
MMBtu
02: 2.7251 REDUCE AIR CONDITIONING LOAD BY EVAPORATING WATER FROM ROOF Savings:
$4,976
Cost:
$28,750
$2,964 86,668 $2,012 240 - - $2,964
86,668
kWh
$2,012
240
kW-months/year
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$4,832
Cost:
-
- - - - $4,832 610 -
-
kWh
-
-
kW-months/year
$4,832
610
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,353
Cost:
$5,780
$2,353 68,789 - - - - $2,353
68,789
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,484
Cost:
$896
$1,019 28,917 $465 48 - - $1,019
28,917
kWh
$465
48
kW-months/year
-
-
MMBtu
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,293
Cost:
-
$879 25,718 $414 42 - - $879
25,718
kWh
$414
42
kW-months/year
-
-
MMBtu
07: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$1,075
Cost:
$4,000
$731 21,384 $344 35 - - $731
21,384
kWh
$344
35
kW-months/year
-
-
MMBtu
08: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$579
Cost:
-
- - $579 60 - - -
-
kWh
$579
60
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$30,606
Cost:
$65,496
$17,478 510,188 $8,296 889 $4,832 610 $17,478
510,188
kWh
$8,296
889
kW-months/year
$4,832
610
MMBtu
TOTAL IMPLEMENTED Savings:
$5,130
Cost:
$6,676
$4,251 123,424 $879 90 - - $4,251
123,424
kWh
$879
90
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas