Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Wisconsin, Milwaukee |
|---|---|
| Assessment Year | 2004 |
| Principal Product | Aluminum Castings |
| NAICS | 331524 - Aluminum Foundries (except Die-Casting) |
| SIC | 3365 - Aluminum Foundries |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 340 |
| Plant Area (Sq.Ft.) | 180,000 |
| Annual Production | 800,000 Pieces |
| Production Hrs. Annual | 6,000 |
| Location (State) | WI |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $231,114 | 7,435,103 | kWh | $0.03 |
| Electricity Demand | $155,317 | 20,209 | kW-months/year | $7.69 |
| Electricity Fees | $72,739 | - | $ | - |
| Natural Gas | $1,088,905 | 193,754 | MMBtu | $5.62 |
| TOTAL ENERGY COSTS | $1,548,075 | |||
| RECOMMENDED SAVINGS* | $153,466 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $42,831 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $97,164 Cost: $40,200 |
- | - | - | - | $97,164 | 17,290 |
- - kWh |
- - kW-months/year |
$97,164 17,290 MMBtu |
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| 02: 2.2514 COVER OPEN TANKS |
Savings: $18,376 Cost: $1,000 |
- | - | - | - | $18,376 | 3,270 |
- - kWh |
- - kW-months/year |
$18,376 3,270 MMBtu |
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| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $15,417 Cost: $33,120 |
$10,311 | 314,370 | $5,106 | 629 | - | - |
$10,311 314,370 kWh |
$5,106 629 kW-months/year |
- - MMBtu |
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| 04: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION |
Savings: $6,708 Cost: - |
- | - | $6,708 | 900 | - | - |
- - kWh |
$6,708 900 kW-months/year |
- - MMBtu |
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| 05: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $4,236 Cost: - |
$2,055 | 62,664 | $2,181 | 269 | - | - |
$2,055 62,664 kWh |
$2,181 269 kW-months/year |
- - MMBtu |
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| 06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $3,127 Cost: $1,976 |
$2,092 | 63,783 | $1,035 | 128 | - | - |
$2,092 63,783 kWh |
$1,035 128 kW-months/year |
- - MMBtu |
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| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $2,987 Cost: $1,920 |
$1,852 | 56,480 | $1,135 | 140 | - | - |
$1,852 56,480 kWh |
$1,135 140 kW-months/year |
- - MMBtu |
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| 08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,924 Cost: $80 |
$1,712 | 52,220 | $1,212 | 149 | - | - |
$1,712 52,220 kWh |
$1,212 149 kW-months/year |
- - MMBtu |
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| 09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $2,527 Cost: $5,140 |
$2,527 | 77,032 | - | - | - | - |
$2,527 77,032 kWh |
- - kW-months/year |
- - MMBtu |
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| TOTAL RECOMMENDED |
Savings: $153,466 Cost: $83,436 |
$20,549 | 626,549 | $17,377 | 2,215 | $115,540 | 20,560 | $20,549 626,549 kWh |
$17,377 2,215 kW-months/year |
$115,540 20,560 MMBtu |
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| TOTAL IMPLEMENTED |
Savings: $42,831 Cost: $38,096 |
$15,967 | 486,853 | $8,488 | 1,046 | $18,376 | 3,270 | $15,967 486,853 kWh |
$8,488 1,046 kW-months/year |
$18,376 3,270 MMBtu |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Electricity Usage | Electricity Demand | Natural Gas | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||