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IAC Assessment: WI0479
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IAC Assessment: WI0479
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2004
Principal Product Plastic molded parts
NAICS 333511 - Industrial Mold Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 72
Plant Area (Sq.Ft.) 40,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $138,988 4,033,800 kWh $0.03
Electricity Demand $101,585 9,854 kW-months/year $10.31
Electricity Fees $7,214 - $ -
Natural Gas $9,867 1,197 MMBtu $8.24
TOTAL ENERGY COSTS $259,454
RECOMMENDED SAVINGS* $38,748 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,022
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7273 INSTALL DESICCANT HUMIDITY CONTROL SYSTEM Savings:
$16,108
Cost:
$12,000
$7,034 194,312 $8,451 781 $623 (-76) $7,034
194,312
kWh
$8,451
781
kW-months/year
$623
(-76)
MMBtu
02: 2.2621 MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE Savings:
$8,744
Cost:
$18,000
$5,005 138,240 $3,739 346 - - $5,005
138,240
kWh
$3,739
346
kW-months/year
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,122
Cost:
$11,520
$3,831 105,840 $2,291 212 - - $3,831
105,840
kWh
$2,291
212
kW-months/year
-
-
MMBtu
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,229
Cost:
-
- - $3,229 269 - - -
-
kWh
$3,229
269
kW-months/year
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,022
Cost:
-
$1,215 33,570 $807 75 - - $1,215
33,570
kWh
$807
75
kW-months/year
-
-
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,186
Cost:
$774
$739 20,438 $447 41 - - $739
20,438
kWh
$447
41
kW-months/year
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$670
Cost:
$640
$305 8,414 $365 34 - - $305
8,414
kWh
$365
34
kW-months/year
-
-
MMBtu
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$667
Cost:
$1,020
$667 19,508 - - - - $667
19,508
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$38,748
Cost:
$43,954
$18,796 520,322 $19,329 1,758 $623 (-76) $18,796
520,322
kWh
$19,329
1,758
kW-months/year
$623
(-76)
MMBtu
TOTAL IMPLEMENTED Savings:
$2,022
Cost:
-
$1,215 33,570 $807 75 - - $1,215
33,570
kWh
$807
75
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas