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IAC Assessment: WI0481
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IAC Assessment: WI0481
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2005
Principal Product Salad Dressings, Sauses
NAICS 311941 - Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 180,000
Annual Production 162,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,179 3,866,920 kWh $0.03
Electricity Demand $94,490 9,239 kW-months/year $10.23
Electricity Fees $43,716 - $ -
Natural Gas $181,473 29,283 MMBtu $6.20
TOTAL ENERGY COSTS $818,503
RECOMMENDED SAVINGS* $475,437 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,576
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$220,500
Cost:
$28,500
- - - - - - - - $220,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$220,500
-
$
-
-
$
02: 3.3128 UTILIZE OTHER METHODS TO REMOVE CONTAMINANTS Savings:
$187,529
Cost:
$126,000
- - - - - - - - - - $187,529 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$187,529
-
$
03: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$30,366
Cost:
$8,400
- - - - $7,999 1,290 $22,367 1,147,000 - - - - -
-
kWh
-
-
kW-months/year
$7,999
1,290
MMBtu
$22,367
1,147,000
Tgal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,772
Cost:
$32,176
$9,010 262,704 $5,762 536 - - - - - - - - $9,010
262,704
kWh
$5,762
536
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$6,480
Cost:
$1,410
- - - - $6,480 859 - - - - - - -
-
kWh
-
-
kW-months/year
$6,480
859
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,392
Cost:
$1,600
- - - - $4,392 708 - - - - - - -
-
kWh
-
-
kW-months/year
$4,392
708
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,863
Cost:
$1,280
$960 27,996 $903 84 - - - - - - - - $960
27,996
kWh
$903
84
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$4,275
Cost:
$5,500
- - - - $4,275 689 - - - - - - -
-
kWh
-
-
kW-months/year
$4,275
689
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,080
Cost:
$500
- - - - $2,080 336 - - - - - - -
-
kWh
-
-
kW-months/year
$2,080
336
MMBtu
-
-
Tgal
-
-
$
-
-
$
10: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,933
Cost:
$250
- - - - $1,933 311 - - - - - - -
-
kWh
-
-
kW-months/year
$1,933
311
MMBtu
-
-
Tgal
-
-
$
-
-
$
11: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$547
Cost:
$1,200
- - - - $547 207 - - - - - - -
-
kWh
-
-
kW-months/year
$547
207
MMBtu
-
-
Tgal
-
-
$
-
-
$
12: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$700
Cost:
$1,700
- - $262 24 - - - - - - $438 - -
-
kWh
$262
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$438
-
$
TOTAL RECOMMENDED Savings:
$475,437
Cost:
$208,516
$9,970 290,700 $6,927 644 $27,706 4,400 $22,367 1,147,000 $220,500 - $187,967 - $9,970
290,700
kWh
$6,927
644
kW-months/year
$27,706
4,400
MMBtu
$22,367
1,147,000
Tgal
$220,500
-
$
$187,967
-
$
TOTAL IMPLEMENTED Savings:
$6,576
Cost:
$3,730
$960 27,996 $1,165 108 $4,013 647 - - - - $438 - $960
27,996
kWh
$1,165
108
kW-months/year
$4,013
647
MMBtu
-
-
Tgal
-
-
$
$438
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes One-time Revenue or Avoided Cost