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IAC Assessment: WI0495
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IAC Assessment: WI0495
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2005
Principal Product Cardboard boxes
NAICS 322130 - Paperboard Mills
SIC 2631 - Paperboard Mills
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 189,000
Annual Production 1,700,000 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $159,605 4,966,600 kWh $0.03
Electricity Demand $89,316 11,707 kW-months/year $7.63
Natural Gas $429,698 60,173 MMBtu $7.14
TOTAL ENERGY COSTS $683,803
RECOMMENDED SAVINGS* $188,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,118
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$162,672
Cost:
$360,000
$183,060 5,400,000 $86,940 10,800 $(-107,328) (-15,032) $183,060
5,400,000
kWh
$86,940
10,800
kW-months/year
$(-107,328)
(-15,032)
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,256
Cost:
$32,760
$9,668 285,180 $4,588 570 - - $9,668
285,180
kWh
$4,588
570
kW-months/year
-
-
MMBtu
03: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,320
Cost:
$360
- - - - $3,320 465 -
-
kWh
-
-
kW-months/year
$3,320
465
MMBtu
04: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$2,655
Cost:
$3,400
$2,655 78,330 - - - - $2,655
78,330
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,165
Cost:
-
- - $2,165 269 - - -
-
kWh
$2,165
269
kW-months/year
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,800
Cost:
$1,280
$1,180 34,813 $620 77 - - $1,180
34,813
kWh
$620
77
kW-months/year
-
-
MMBtu
07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$1,135
Cost:
$1,500
- - - - $1,135 159 -
-
kWh
-
-
kW-months/year
$1,135
159
MMBtu
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$322
Cost:
$150
$322 9,511 - - - - $322
9,511
kWh
-
-
kW-months/year
-
-
MMBtu
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$242
Cost:
$200
- - $242 30 - - -
-
kWh
$242
30
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$188,567
Cost:
$399,650
$196,885 5,807,834 $94,555 11,746 $(-102,873) (-14,408) $196,885
5,807,834
kWh
$94,555
11,746
kW-months/year
$(-102,873)
(-14,408)
MMBtu
TOTAL IMPLEMENTED Savings:
$21,118
Cost:
$34,820
$9,668 285,180 $6,995 869 $4,455 624 $9,668
285,180
kWh
$6,995
869
kW-months/year
$4,455
624
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas