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IAC Assessment: WI0507
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IAC Assessment: WI0507
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product Injection Molded Parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 60,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $86,212 2,450,000 kWh $0.04
Electricity Demand $81,044 7,908 kW-months/year $10.25
Natural Gas $12,776 1,270 MMBtu $10.06
TOTAL ENERGY COSTS $180,032
RECOMMENDED SAVINGS* $39,804 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,638
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$10,310
Cost:
$23,700
$10,310 277,897 - - - - $10,310
277,897
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$10,309
Cost:
$13,000
$10,309 277,875 - - - - $10,309
277,875
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$10,121
Cost:
$2,000
$4,474 120,583 $5,647 502 - - $4,474
120,583
kWh
$5,647
502
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,441
Cost:
$11,565
$2,766 74,550 $1,675 149 - - $2,766
74,550
kWh
$1,675
149
kW-months/year
-
-
MMBtu
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,601
Cost:
$338
$1,601 41,315 - - - - $1,601
41,315
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,034
Cost:
$30
$985 26,540 $49 4 - - $985
26,540
kWh
$49
4
kW-months/year
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$856
Cost:
$400
- - - - $856 85 -
-
kWh
-
-
kW-months/year
$856
85
MMBtu
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$688
Cost:
$1,280
$374 10,077 $314 28 - - $374
10,077
kWh
$314
28
kW-months/year
-
-
MMBtu
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$444
Cost:
$200
- - $444 33 - - -
-
kWh
$444
33
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$39,804
Cost:
$52,513
$30,819 828,837 $8,129 716 $856 85 $30,819
828,837
kWh
$8,129
716
kW-months/year
$856
85
MMBtu
TOTAL IMPLEMENTED Savings:
$28,638
Cost:
$28,413
$20,509 550,940 $8,129 716 - - $20,509
550,940
kWh
$8,129
716
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas