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IAC Assessment: WI0515
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IAC Assessment: WI0515
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2006
Principal Product steel stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3649 -
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 84,000
Annual Production 32,000 Tons
Production Hrs. Annual 4,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,164 3,303,600 kWh $0.03
Electricity Demand $90,196 9,340 kW-months/year $9.66
Natural Gas $11,850 1,283 MMBtu $9.24
TOTAL ENERGY COSTS $216,210
RECOMMENDED SAVINGS* $41,205 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,797
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,672
Cost:
$64,000
$12,877 352,800 $10,795 1,058 - - $12,877
352,800
kWh
$10,795
1,058
kW-months/year
-
-
$
02: 4.452 ELIMINATE SHIFT Savings:
$10,200
Cost:
-
- - - - $10,200 - -
-
kWh
-
-
kW-months/year
$10,200
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,857
Cost:
$3,600
$1,320 36,175 $1,537 151 - - $1,320
36,175
kWh
$1,537
151
kW-months/year
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,559
Cost:
-
$545 14,920 $1,014 99 - - $545
14,920
kWh
$1,014
99
kW-months/year
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,038
Cost:
$1,280
$472 12,942 $566 55 - - $472
12,942
kWh
$566
55
kW-months/year
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$972
Cost:
-
$438 12,012 $534 52 - - $438
12,012
kWh
$534
52
kW-months/year
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$907
Cost:
-
$494 13,527 $413 40 - - $494
13,527
kWh
$413
40
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$41,205
Cost:
$68,880
$16,146 442,376 $14,859 1,455 $10,200 - $16,146
442,376
kWh
$14,859
1,455
kW-months/year
$10,200
-
$
TOTAL IMPLEMENTED Savings:
$12,797
Cost:
$1,280
$1,017 27,862 $1,580 154 $10,200 - $1,017
27,862
kWh
$1,580
154
kW-months/year
$10,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes