Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 1997 |
| Principal Product | Manganese Castings |
| NAICS | n/a |
| SIC | 3369 - Nonferrous Foundries, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 249 |
| Plant Area (Sq.Ft.) | 275,000 |
| Annual Production | 18,000 Tons |
| Production Hrs. Annual | 6,600 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,528,702 | 33,201,056 | kWh | $0.05 |
| Electricity Demand | $221,712 | 36,952 | kW-months/year | $6.00 |
| Electricity Fees | $(-104,300) | - | $ | - |
| Natural Gas | $483,507 | 86,669 | MMBtu | $5.58 |
| TOTAL ENERGY COSTS | $2,129,621 | |||
| RECOMMENDED SAVINGS* | $166,700 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $60,393 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | By-product Production | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $338 Cost: $96 |
$68 | 1,465 | $270 | 22 | - | - | - | - | - | - |
$68 1,465 kWh |
$270 22 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $7,354 Cost: $27,486 |
$3,238 | 75,322 | $4,116 | 686 | - | - | - | - | - | - |
$3,238 75,322 kWh |
$4,116 686 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS |
Savings: $4,858 Cost: $720 |
$4,858 | 113,130 | - | - | - | - | - | - | - | - |
$4,858 113,130 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $9,405 Cost: $250 |
$9,405 | 219,226 | - | - | - | - | - | - | - | - |
$9,405 219,226 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $2,373 Cost: $100 |
$2,373 | 55,393 | - | - | - | - | - | - | - | - |
$2,373 55,393 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY |
Savings: $42,260 Cost: - |
$42,260 | 985,346 | - | - | - | - | - | - | - | - |
$42,260 985,346 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.5114 USE SHAFT TYPE FURNACES FOR PREHEATING INCOMING MATERIAL |
Savings: $38,225 Cost: $20,000 |
$38,225 | 1,611,958 | - | - | - | - | - | - | - | - |
$38,225 1,611,958 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.3412 USE WASTE HEAT TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR |
Savings: $58,339 Cost: $56,250 |
$39,055 | 910,609 | $25,284 | 4,214 | - | - | $(-6,000) | - | - | - |
$39,055 910,609 kWh |
$25,284 4,214 kW-months/year |
- - MMBtu |
$(-6,000) - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT |
Savings: $1,033 Cost: $2,000 |
$1,853 | 43,083 | - | - | $(-820) | (-147) | - | - | - | - |
$1,853 43,083 kWh |
- - kW-months/year |
$(-820) (-147) MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS |
Savings: $1,079 Cost: - |
- | - | - | - | - | - | - | - | $1,079 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$1,079 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $180 Cost: - |
- | - | - | - | - | - | - | - | $180 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
$180 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.6224 SCHEDULE BAKING TIMES OF SMALL AND LARGE COMPONENTS |
Savings: $1,256 Cost: $2,400 |
$1,256 | 65,944 | - | - | - | - | - | - | - | - |
$1,256 65,944 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $166,700 Cost: $109,302 |
$142,591 | 4,081,476 | $29,670 | 4,922 | $(-820) | (-147) | $(-6,000) | - | $1,259 | - | $142,591 4,081,476 kWh |
$29,670 4,922 kW-months/year |
$(-820) (-147) MMBtu |
$(-6,000) - $ |
$1,259 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $60,393 Cost: $32,706 |
$55,838 | 1,338,218 | $4,116 | 686 | $(-820) | (-147) | - | - | $1,259 | - | $55,838 1,338,218 kWh |
$4,116 686 kW-months/year |
$(-820) (-147) MMBtu |
- - $ |
$1,259 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | By-product Production | Electricity Usage | Electricity Demand | Natural Gas | Administrative Changes | By-product Production | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||