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IAC Assessment: WV0125
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IAC Assessment: WV0125
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IAC Center West Virginia University
Assessment Year 1997
Principal Product Boilers and HVAC Equipment
NAICS n/a
SIC 3433 - Heating Equipment, Except Electric
Sales $10,000,000-$50,000,000
# of Employees 188
Plant Area (Sq.Ft.) 190,000
Annual Production 15,000 Tons
Production Hrs. Annual 4,862
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,547 3,039,566 kWh $0.03
Electricity Demand $83,724 8,782 kW-months/year $9.53
Electricity Fees $28,213 - $ -
Natural Gas $120,537 45,955 MMBtu $2.62
TOTAL ENERGY COSTS $339,499
RECOMMENDED SAVINGS* $278,083 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $50,912
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$11,488
Cost:
$1,329
$5,204 60,082 $6,284 658 - - - - - - - - $5,204
60,082
kWh
$6,284
658
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,011
Cost:
$2,499
$541 12,603 $1,470 154 - - - - - - - - $541
12,603
kWh
$1,470
154
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$191
Cost:
$240
$191 4,396 - - - - - - - - - - $191
4,396
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$165
Cost:
$168
$165 3,810 - - - - - - - - - - $165
3,810
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$699
Cost:
$351
$699 16,120 - - - - - - - - - - $699
16,120
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$22,920
Cost:
-
- - $22,920 2,400 - - - - - - - - -
-
kWh
$22,920
2,400
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,915
Cost:
$1,809
- - - - $1,915 731 - - - - - - -
-
kWh
-
-
kW-months/year
$1,915
731
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,478
Cost:
-
- - - - - - - - - - $2,478 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$2,478
-
$
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$28,350
Cost:
-
- - - - - - - - - - $28,350 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$28,350
-
$
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$86
Cost:
$160
- - - - - - $86 59,670 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$86
59,670
Tgal
-
-
$
-
-
$
11: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,780
Cost:
-
- - - - - - - - - - $3,780 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,780
-
$
12: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$204,000
Cost:
$302,500
- - - - - - - - $204,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$204,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$278,083
Cost:
$309,056
$6,800 97,011 $30,674 3,212 $1,915 731 $86 59,670 $204,000 - $34,608 - $6,800
97,011
kWh
$30,674
3,212
kW-months/year
$1,915
731
MMBtu
$86
59,670
Tgal
$204,000
-
$
$34,608
-
$
TOTAL IMPLEMENTED Savings:
$50,912
Cost:
$6,228
$6,635 93,201 $7,754 812 $1,915 731 - - - - $34,608 - $6,635
93,201
kWh
$7,754
812
kW-months/year
$1,915
731
MMBtu
-
-
Tgal
-
-
$
$34,608
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes