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IAC Assessment: WV0140
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IAC Assessment: WV0140
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Stamped lead Plates
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 50,000
Annual Production 600,000 Pounds
Production Hrs. Annual 7,200
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $237,321 4,883,060 kWh $0.05
Natural Gas $12,822 1,326 MMBtu $9.67
TOTAL ENERGY COSTS $250,143
RECOMMENDED SAVINGS* $75,195 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,254
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Other Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ MMBtu $ gal $ lb $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,346
Cost:
$1,000
- - $3,346 346 - - - - - - - - -
-
kWh
$3,346
346
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$6,131
Cost:
$10,800
$6,131 126,319 - - - - - - - - - - $6,131
126,319
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$2,650
Cost:
$2,400
- - - - $2,650 - - - - - - - -
-
kWh
-
-
MMBtu
$2,650
-
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$498
Cost:
$342
$498 10,258 - - - - - - - - - - $498
10,258
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$1,671
Cost:
$1,420
- - $1,671 173 - - - - - - - - -
-
kWh
$1,671
173
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$10,274
Cost:
$470
- - $10,274 1,062 - - - - - - - - -
-
kWh
$10,274
1,062
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,125
Cost:
$383
$1,125 23,154 - - - - - - - - - - $1,125
23,154
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 3.5142 TREAT AND REUSE EQUIPMENT CLEANING SOLUTIONS Savings:
$25,000
Cost:
$4,530
- - - - - - $25,000 - - - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$25,000
-
gal
-
-
lb
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$360
Cost:
-
- - - - - - - - $360 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
$360
-
lb
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,840
Cost:
$42
- - - - - - - - $3,840 - - - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
$3,840
-
lb
-
-
$
11: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$20,300
Cost:
$336
- - - - - - - - - - $20,300 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
-
-
lb
$20,300
-
$
TOTAL RECOMMENDED Savings:
$75,195
Cost:
$21,723
$7,754 159,731 $15,291 1,581 $2,650 - $25,000 - $4,200 - $20,300 - $7,754
159,731
kWh
$15,291
1,581
MMBtu
$2,650
-
MMBtu
$25,000
-
gal
$4,200
-
lb
$20,300
-
$
TOTAL IMPLEMENTED Savings:
$32,254
Cost:
$11,903
$7,754 159,731 - - - - - - $4,200 - $20,300 - $7,754
159,731
kWh
-
-
MMBtu
-
-
MMBtu
-
-
gal
$4,200
-
lb
$20,300
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ gal $ lb $ $
Electricity Usage Natural Gas Other Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Other Gas Other Liquid (non-haz) Solid Waste (non-haz) Administrative Changes