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IAC Assessment: WV0149
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IAC Assessment: WV0149
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Automotive Gaskets
NAICS n/a
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 100,000
Annual Production 10,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,022 5,028,722 kWh $0.03
Electricity Demand $119,461 12,768 kW-months/year $9.36
Electricity Fees $18,075 - $ -
Natural Gas $215,323 46,066 MMBtu $4.67
TOTAL ENERGY COSTS $486,881
RECOMMENDED SAVINGS* $162,417 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,523
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Other Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Fees Natural Gas Other Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ $ $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$886
Cost:
$98
$886 29,308 - - - - - - - - - - - - - - $886
29,308
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,271
Cost:
-
$5,271 174,385 - - - - - - - - - - - - - - $5,271
174,385
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
03: 2.6213 TURN OFF STEAM / HOT WATER LINES LEADING TO SPACE HEATING UNITS Savings:
$16,316
Cost:
-
- - - - $16,316 3,494 - - - - - - - - - - -
-
kWh
-
-
$
$16,316
3,494
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
04: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$53,897
Cost:
-
- - - - $53,897 - - - - - - - - - - - -
-
kWh
-
-
$
$53,897
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$4,200
Cost:
$7,200
- - - - - - $300 - - - - - $3,900 - - - -
-
kWh
-
-
$
-
-
MMBtu
$300
-
MMBtu
-
-
Tgal
-
-
lb
$3,900
-
$
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,988
Cost:
$3,005
- - - - $6,988 1,496 - - - - - - - - - - -
-
kWh
-
-
$
$6,988
1,496
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,820
Cost:
-
- - - - - - - - - - - - - - $1,820 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$1,820
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,667
Cost:
$1,120
- - - - $1,667 357 - - - - - - - - - - -
-
kWh
-
-
$
$1,667
357
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$411
Cost:
$320
- - - - $411 88 - - - - - - - - - - -
-
kWh
-
-
$
$411
88
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
10: 2.2514 COVER OPEN TANKS Savings:
$1,515
Cost:
$4,656
- - - - $1,515 174 - - - - - - - - - - -
-
kWh
-
-
$
$1,515
174
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
11: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,342
Cost:
$14,610
- - $4,342 - - - - - - - - - - - - - -
-
kWh
$4,342
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
12: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$118
Cost:
$5,030
$118 38,980 - - - - - - - - - - - - - - $118
38,980
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
13: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,715
Cost:
$3,272
- - - - $2,715 581 - - - - - - - - - - -
-
kWh
-
-
$
$2,715
581
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
14: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$2,046
Cost:
$1,000
- - - - $2,046 438 - - - - - - - - - - -
-
kWh
-
-
$
$2,046
438
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
15: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,365
Cost:
$960
$1,365 45,135 - - - - - - - - - - - - - - $1,365
45,135
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
16: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$3,840
Cost:
$42
- - - - - - - - - - $3,840 - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$3,840
-
lb
-
-
$
-
-
$
17: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$1,020
Cost:
$1,068
- - - - - - - - $1,020 - - - - - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
$1,020
-
Tgal
-
-
lb
-
-
$
-
-
$
18: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$54,000
Cost:
-
- - - - - - - - - - - - $54,000 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$54,000
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$162,417
Cost:
$42,381
$7,640 287,808 $4,342 - $85,555 6,628 $300 - $1,020 - $3,840 - $57,900 - $1,820 - $7,640
287,808
kWh
$4,342
-
$
$85,555
6,628
MMBtu
$300
-
MMBtu
$1,020
-
Tgal
$3,840
-
lb
$57,900
-
$
$1,820
-
$
TOTAL IMPLEMENTED Savings:
$87,523
Cost:
$10,744
$6,754 258,500 - - $21,109 4,520 - - - - $3,840 - $54,000 - $1,820 - $6,754
258,500
kWh
-
-
$
$21,109
4,520
MMBtu
-
-
MMBtu
-
-
Tgal
$3,840
-
lb
$54,000
-
$
$1,820
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $
Electricity Usage Electricity Fees Natural Gas Other Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Fees Natural Gas Other Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes