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IAC Assessment: WV0190
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IAC Assessment: WV0190
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Aluminium die casting
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 157,500
Annual Production 4,452,600 Pieces
Production Hrs. Annual 7,440
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $408,898 24,805,100 kWh $0.02
Electricity Demand $696,877 39,376 kW-months/year $17.70
Electricity Fees $284,953 - $ -
Natural Gas $521,455 126,212 MMBtu $4.13
TOTAL ENERGY COSTS $1,912,183
RECOMMENDED SAVINGS* $2,262,686 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $349,376
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$204,769
Cost:
$34,000
- - $204,769 49,581 - - - - -
-
kWh
$204,769
49,581
MMBtu
-
-
lb
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$9,748
Cost:
$9,600
$9,748 173,212 - - - - - - $9,748
173,212
kWh
-
-
MMBtu
-
-
lb
-
-
$
03: 2.7245 USE DIRECT AIR SUPPLY TO EXHAUST HOODS Savings:
$24,565
Cost:
$9,120
$24,565 1,743,259 - - - - - - $24,565
1,743,259
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.2514 COVER OPEN TANKS Savings:
$11,730
Cost:
$5,760
$11,730 189,918 - - - - - - $11,730
189,918
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$920
Cost:
$850
$920 66,237 - - - - - - $920
66,237
kWh
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,883
Cost:
$780
$2,883 39,859 - - - - - - $2,883
39,859
kWh
-
-
MMBtu
-
-
lb
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$63,174
Cost:
$66,000
$63,174 1,031,653 - - - - - - $63,174
1,031,653
kWh
-
-
MMBtu
-
-
lb
-
-
$
08: 2.7144 INSTALL SPECTRAL REFLECTORS / DELAMP Savings:
$2,768
Cost:
$2,868
$2,768 18,171 - - - - - - $2,768
18,171
kWh
-
-
MMBtu
-
-
lb
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$22,514
Cost:
$30
$22,514 400,645 - - - - - - $22,514
400,645
kWh
-
-
MMBtu
-
-
lb
-
-
$
10: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$52,195
Cost:
$13,550
$52,195 852,286 - - - - - - $52,195
852,286
kWh
-
-
MMBtu
-
-
lb
-
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$66,820
Cost:
$78,000
- - - - $66,820 - - - -
-
kWh
-
-
MMBtu
$66,820
-
lb
-
-
$
12: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$1,785,600
Cost:
$2,400,000
- - - - - - $1,785,600 - -
-
kWh
-
-
MMBtu
-
-
lb
$1,785,600
-
$
13: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$15,000
Cost:
$6,240
- - - - - - $15,000 - -
-
kWh
-
-
MMBtu
-
-
lb
$15,000
-
$
TOTAL RECOMMENDED Savings:
$2,262,686
Cost:
$2,626,798
$190,497 4,515,240 $204,769 49,581 $66,820 - $1,800,600 - $190,497
4,515,240
kWh
$204,769
49,581
MMBtu
$66,820
-
lb
$1,800,600
-
$
TOTAL IMPLEMENTED Savings:
$349,376
Cost:
$184,540
$77,787 1,261,430 $204,769 49,581 $66,820 - - - $77,787
1,261,430
kWh
$204,769
49,581
MMBtu
$66,820
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes