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IAC Assessment: WV0251
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IAC Assessment: WV0251
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Machinery for plastic processing
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 211
Plant Area (Sq.Ft.) 106,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 7,600
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,828 2,508,594 kWh $0.06
Electricity Demand $43,072 7,209 kW-months/year $5.97
Electricity Fees $2,056 - $ -
Natural Gas $1,424 121 MMBtu $11.77
TOTAL ENERGY COSTS $198,380
RECOMMENDED SAVINGS* $93,405 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,150
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,178
Cost:
$630
$911 14,850 $267 2 - - - - - - $911
14,850
kWh
$267
2
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,295
Cost:
$180
$1,001 16,328 $294 2 - - - - - - $1,001
16,328
kWh
$294
2
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,218
Cost:
-
$2,696 43,584 $1,522 11 - - - - - - $2,696
43,584
kWh
$1,522
11
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,860
Cost:
$948
$2,210 36,039 $650 10 - - - - - - $2,210
36,039
kWh
$650
10
kW-months/year
-
-
gal
-
-
$
-
-
$
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$13,680
Cost:
$3,000
- - $13,680 100 - - - - - - -
-
kWh
$13,680
100
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,786
Cost:
$600
$5,803 94,639 $1,703 12 - - $(-720) - - - $5,803
94,639
kWh
$1,703
12
kW-months/year
-
-
gal
$(-720)
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$4,709
Cost:
$180
$2,965 48,345 $1,744 13 - - - - - - $2,965
48,345
kWh
$1,744
13
kW-months/year
-
-
gal
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,964
Cost:
$8,610
$2,678 43,657 $2,286 17 - - - - - - $2,678
43,657
kWh
$2,286
17
kW-months/year
-
-
gal
-
-
$
-
-
$
09: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$3,575
Cost:
$830
- - - - $3,575 32 - - - - -
-
kWh
-
-
kW-months/year
$3,575
32
gal
-
-
$
-
-
$
10: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$34,000
Cost:
$2,000
- - - - - - - - $34,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$34,000
-
$
11: 4.7310 ADVERTISE PRODUCT OR SERVICE Savings:
$16,140
Cost:
$1,000
- - - - - - - - $16,140 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$16,140
-
$
TOTAL RECOMMENDED Savings:
$93,405
Cost:
$17,978
$18,264 297,442 $22,146 167 $3,575 32 $(-720) - $50,140 - $18,264
297,442
kWh
$22,146
167
kW-months/year
$3,575
32
gal
$(-720)
-
$
$50,140
-
$
TOTAL IMPLEMENTED Savings:
$42,150
Cost:
$12,148
$18,264 297,442 $8,466 67 - - $(-720) - $16,140 - $18,264
297,442
kWh
$8,466
67
kW-months/year
-
-
gal
$(-720)
-
$
$16,140
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Personnel Changes Administrative Changes