IAC logo
IAC Assessment: WV0253
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0253
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2002
Principal Product Aluminum
NAICS n/a
SIC 3341 - Secondary Nonferrous Metals
Sales $5,000,000-$10,000,000
# of Employees 18
Plant Area (Sq.Ft.) 150,000
Annual Production 120,000,000 Tons
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $232,159 3,470,000 kWh $0.07
Electricity Demand $72,530 11,570 kW-months/year $6.27
Electricity Fees $12,708 - $ -
Natural Gas $55,030 7,602 MMBtu $7.24
TOTAL ENERGY COSTS $372,427
RECOMMENDED SAVINGS* $41,919 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,839
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,975
Cost:
$1,800
$5,046 71,492 $929 12 - - - - - - - - $5,046
71,492
kWh
$929
12
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$9,591
Cost:
$600
$8,707 123,353 $1,604 20 - - - - $(-720) - - - $8,707
123,353
kWh
$1,604
20
kW-months/year
-
-
MMBtu
-
-
lb
$(-720)
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,713
Cost:
$250
$3,205 45,351 $508 7 - - - - - - - - $3,205
45,351
kWh
$508
7
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,800
Cost:
$40
$4,053 57,526 $747 9 - - - - - - - - $4,053
57,526
kWh
$747
9
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$440
Cost:
$400
$372 5,274 $68 1 - - - - - - - - $372
5,274
kWh
$68
1
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,922
Cost:
-
$1,624 22,989 $298 4 - - - - - - - - $1,624
22,989
kWh
$298
4
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,476
Cost:
$120
$2,091 29,629 $385 5 - - - - - - - - $2,091
29,629
kWh
$385
5
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,080
Cost:
$1,755
- - - - $8,080 1,116 - - - - - - -
-
kWh
-
-
kW-months/year
$8,080
1,116
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$122
Cost:
$40
- - - - - - $122 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$122
-
lb
-
-
$
-
-
$
10: 4.3220 ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL Savings:
$4,800
Cost:
$1,000
- - - - - - - - - - $4,800 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$4,800
-
$
TOTAL RECOMMENDED Savings:
$41,919
Cost:
$6,005
$25,098 355,614 $4,539 58 $8,080 1,116 $122 - $(-720) - $4,800 - $25,098
355,614
kWh
$4,539
58
kW-months/year
$8,080
1,116
MMBtu
$122
-
lb
$(-720)
-
$
$4,800
-
$
TOTAL IMPLEMENTED Savings:
$33,839
Cost:
$4,250
$25,098 355,614 $4,539 58 - - $122 - $(-720) - $4,800 - $25,098
355,614
kWh
$4,539
58
kW-months/year
-
-
MMBtu
$122
-
lb
$(-720)
-
$
$4,800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes