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IAC Assessment: WV0287
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IAC Assessment: WV0287
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Rubber Products
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $5,000,000-$10,000,000
# of Employees 72
Plant Area (Sq.Ft.) 60,000
Annual Production 2,600,000 Pounds
Production Hrs. Annual 4,992
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $199,274 2,751,000 kWh $0.07
Electricity Demand $49,437 7,424 kW-months/year $6.66
Electricity Fees $2,953 - $ -
Natural Gas $43,217 4,113 MMBtu $10.51
TOTAL ENERGY COSTS $294,881
RECOMMENDED SAVINGS* $49,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,136
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,905
Cost:
$479
$6,440 87,607 $1,405 211 $2,060 196 - - $6,440
87,607
kWh
$1,405
211
kW-months/year
$2,060
196
MMBtu
-
-
$
02: 2.6215 SHUT OFF AIR CONDITIONING IN WINTER HEATING SEASON Savings:
$9,585
Cost:
-
- - - - $9,585 912 - - -
-
kWh
-
-
kW-months/year
$9,585
912
MMBtu
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$8,944
Cost:
-
- - $8,944 1,343 - - - - -
-
kWh
$8,944
1,343
kW-months/year
-
-
MMBtu
-
-
$
04: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$6,353
Cost:
$700
$5,710 77,645 $1,243 187 - - $(-600) - $5,710
77,645
kWh
$1,243
187
kW-months/year
-
-
MMBtu
$(-600)
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,278
Cost:
$280
$2,692 36,691 $586 88 - - - - $2,692
36,691
kWh
$586
88
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,932
Cost:
$97
- - - - $2,932 279 - - -
-
kWh
-
-
kW-months/year
$2,932
279
MMBtu
-
-
$
07: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$2,860
Cost:
$250
$2,348 32,064 $512 77 - - - - $2,348
32,064
kWh
$512
77
kW-months/year
-
-
MMBtu
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,091
Cost:
$1,770
- - - - $2,091 199 - - -
-
kWh
-
-
kW-months/year
$2,091
199
MMBtu
-
-
$
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,482
Cost:
$1,000
- - - - $1,482 141 - - -
-
kWh
-
-
kW-months/year
$1,482
141
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$906
Cost:
-
$744 10,104 $162 24 - - - - $744
10,104
kWh
$162
24
kW-months/year
-
-
MMBtu
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$754
Cost:
$50
$619 8,422 $135 20 - - - - $619
8,422
kWh
$135
20
kW-months/year
-
-
MMBtu
-
-
$
12: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$350
Cost:
$200
$287 3,910 $63 9 - - - - $287
3,910
kWh
$63
9
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$49,440
Cost:
$4,826
$18,840 256,443 $13,050 1,959 $18,150 1,727 $(-600) - $18,840
256,443
kWh
$13,050
1,959
kW-months/year
$18,150
1,727
MMBtu
$(-600)
-
$
TOTAL IMPLEMENTED Savings:
$34,136
Cost:
$2,576
$15,861 215,842 $12,401 1,862 $6,474 616 $(-600) - $15,861
215,842
kWh
$12,401
1,862
kW-months/year
$6,474
616
MMBtu
$(-600)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes