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IAC Assessment: WV0302
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IAC Assessment: WV0302
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Metal Stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 34
Plant Area (Sq.Ft.) 70,000
Annual Production 3,500 Tons
Production Hrs. Annual 4,368
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,638 1,346,356 kWh $0.03
Electricity Demand $54,288 4,427 kW-months/year $12.26
Electricity Fees $1,813 - $ -
Natural Gas $25,687 2,561 MMBtu $10.03
TOTAL ENERGY COSTS $127,426
RECOMMENDED SAVINGS* $62,491 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,328
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,584
Cost:
$3,731
$2,344 66,486 $2,240 183 - - - - - - - - $2,344
66,486
kWh
$2,240
183
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
02: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$3,141
Cost:
-
- - $8,141 664 $(-5,000) - - - - - - - -
-
kWh
$8,141
664
kW-months/year
$(-5,000)
-
$
-
-
MMBtu
-
-
lb
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,134
Cost:
$292
$1,601 45,489 $1,533 125 - - - - - - - - $1,601
45,489
kWh
$1,533
125
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,072
Cost:
$7,735
$1,356 38,454 $1,716 140 - - - - - - - - $1,356
38,454
kWh
$1,716
140
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
05: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$3,067
Cost:
$7,050
$2,025 57,428 $1,042 85 - - - - - - - - $2,025
57,428
kWh
$1,042
85
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,066
Cost:
$2,200
$1,570 44,536 $1,496 122 - - - - - - - - $1,570
44,536
kWh
$1,496
122
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
07: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$2,889
Cost:
$80
$1,477 41,933 $1,412 115 - - - - - - - - $1,477
41,933
kWh
$1,412
115
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,260
Cost:
$50
$1,157 32,732 $1,103 90 - - - - - - - - $1,157
32,732
kWh
$1,103
90
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$2,096
Cost:
$1,967
- - - - - - $2,096 209 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,096
209
MMBtu
-
-
lb
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$921
Cost:
$1,400
$471 13,349 $450 37 - - - - - - - - $471
13,349
kWh
$450
37
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
11: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$731
Cost:
$300
$375 10,548 $356 29 - - - - - - - - $375
10,548
kWh
$356
29
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$28,080
Cost:
$100
- - - - - - - - $28,080 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$28,080
-
lb
-
-
$
13: 2.6221 USE MOST EFFICIENT EQUIPMENT AT IT'S MAXIMUM CAPACITY AND LESS EFFICIENT EQUIPMENT ONLY WHEN NECESSARY Savings:
$5,450
Cost:
$5,000
- - - - - - - - - - $5,450 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$5,450
-
$
TOTAL RECOMMENDED Savings:
$62,491
Cost:
$29,905
$12,376 350,955 $19,489 1,590 $(-5,000) - $2,096 209 $28,080 - $5,450 - $12,376
350,955
kWh
$19,489
1,590
kW-months/year
$(-5,000)
-
$
$2,096
209
MMBtu
$28,080
-
lb
$5,450
-
$
TOTAL IMPLEMENTED Savings:
$57,328
Cost:
$20,888
$10,351 293,527 $18,447 1,505 $(-5,000) - - - $28,080 - $5,450 - $10,351
293,527
kWh
$18,447
1,505
kW-months/year
$(-5,000)
-
$
-
-
MMBtu
$28,080
-
lb
$5,450
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes