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IAC Assessment: WV0434
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IAC Assessment: WV0434
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IAC Center West Virginia University
Assessment Year 2011
Principal Product Rubber Goods
NAICS 326291 - Rubber Product Manufacturing for Mechanical Use
SIC 3061 - Mechanical Rubber Goods
Sales $10,000,000-$50,000,000
# of Employees 82
Plant Area (Sq.Ft.) 135,000
Annual Production 3,351,453 Pounds
Production Hrs. Annual 2,450
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $286,321 3,922,800 kWh $0.07
Electricity Demand $101,011 15,618 kW-months/year $6.47
Natural Gas $143,491 16,203 MMBtu $8.86
TOTAL ENERGY COSTS $530,823
RECOMMENDED SAVINGS* $60,296 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2121 INCREASE AMOUNT OF CONDENSATE RETURNED Savings:
$23,833
Cost:
$46,000
- - - - $15,833 1,787 $8,000 - - - -
-
kWh
-
-
kW-months/year
$15,833
1,787
MMBtu
$8,000
-
gal
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,864
Cost:
$1,234
$6,179 84,659 $2,685 415 - - - - - - $6,179
84,659
kWh
$2,685
415
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,335
Cost:
$14,967
$4,310 59,049 $2,025 313 - - - - - - $4,310
59,049
kWh
$2,025
313
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$5,577
Cost:
$7,840
- - $5,577 862 - - - - - - -
-
kWh
$5,577
862
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,984
Cost:
$4,000
$2,368 32,442 $1,029 159 - - - - $(-413) - $2,368
32,442
kWh
$1,029
159
kW-months/year
-
-
MMBtu
-
-
gal
$(-413)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,898
Cost:
$810
$2,722 37,289 $1,184 183 - - - - $(-1,008) - $2,722
37,289
kWh
$1,184
183
kW-months/year
-
-
MMBtu
-
-
gal
$(-1,008)
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$2,623
Cost:
$1,025
- - - - $2,623 296 - - - - -
-
kWh
-
-
kW-months/year
$2,623
296
MMBtu
-
-
gal
-
-
$
08: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$2,596
Cost:
$9,940
- - - - $2,596 293 - - - - -
-
kWh
-
-
kW-months/year
$2,596
293
MMBtu
-
-
gal
-
-
$
09: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$2,304
Cost:
$2,105
- - - - $2,304 260 - - - - -
-
kWh
-
-
kW-months/year
$2,304
260
MMBtu
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,304
Cost:
$3,000
$909 12,454 $395 61 - - - - - - $909
12,454
kWh
$395
61
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$814
Cost:
-
$987 13,524 $427 66 - - - - $(-600) - $987
13,524
kWh
$427
66
kW-months/year
-
-
MMBtu
-
-
gal
$(-600)
-
$
12: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$164
Cost:
$455
$112 1,540 $52 8 - - - - - - $112
1,540
kWh
$52
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$60,296
Cost:
$91,376
$17,587 240,957 $13,374 2,067 $23,356 2,636 $8,000 - $(-2,021) - $17,587
240,957
kWh
$13,374
2,067
kW-months/year
$23,356
2,636
MMBtu
$8,000
-
gal
$(-2,021)
-
$
TOTAL IMPLEMENTED Savings:
$29,281
Cost:
$29,876
$15,579 213,439 $12,500 1,932 $2,623 296 - - $(-1,421) - $15,579
213,439
kWh
$12,500
1,932
kW-months/year
$2,623
296
MMBtu
-
-
gal
$(-1,421)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes