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IAC Assessment: WV0599
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IAC Assessment: WV0599
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IAC Center West Virginia University
Assessment Year 2020
Principal Product Chlorinated Dry Bleach
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2812 - Alkalies And Chlorine
Sales $50,000,000-$100,000,000
# of Employees 232
Plant Area (Sq.Ft.) 865,000
Annual Production 51,700,000 Pounds
Production Hrs. Annual 8,400
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,282,009 38,688,000 kWh $0.03
Electricity Demand $940,893 62,717 kW-months/year $15.00
Electricity Fees $114,518 - $ -
Natural Gas $611,704 206,312 MMBtu $2.96
TOTAL ENERGY COSTS $3,130,169
RECOMMENDED SAVINGS* $299,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $135,719
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2128 USE STEAM CONDENSATE FOR HOT WATER SUPPLY (NON-POTABLE) Savings:
$126,151
Cost:
$250,000
$(-16,552) (-500,059) - - $25,524 8,623 $117,179 15,238 - - $(-16,552)
(-500,059)
kWh
-
-
kW-months/year
$25,524
8,623
MMBtu
$117,179
15,238
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$50,634
Cost:
$94,500
$30,249 913,871 $20,385 1,359 - - - - - - $30,249
913,871
kWh
$20,385
1,359
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$25,793
Cost:
$83,200
$20,378 615,656 $5,415 361 - - - - - - $20,378
615,656
kWh
$5,415
361
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,379
Cost:
$45,860
- - - - $18,379 6,209 - - - - -
-
kWh
-
-
kW-months/year
$18,379
6,209
MMBtu
-
-
Tgal
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$15,981
Cost:
$2,000
- - - - $16,461 5,561 - - $(-480) - -
-
kWh
-
-
kW-months/year
$16,461
5,561
MMBtu
-
-
Tgal
$(-480)
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$13,389
Cost:
$2,433
$8,224 248,473 $5,325 355 - - - - $(-160) - $8,224
248,473
kWh
$5,325
355
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-160)
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,054
Cost:
$14,700
$7,314 220,975 $4,740 316 - - - - - - $7,314
220,975
kWh
$4,740
316
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$10,828
Cost:
$39,480
- - - - $10,828 3,658 - - - - -
-
kWh
-
-
kW-months/year
$10,828
3,658
MMBtu
-
-
Tgal
-
-
$
09: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$9,278
Cost:
$8,650
- - - - $9,398 3,175 - - $(-120) - -
-
kWh
-
-
kW-months/year
$9,398
3,175
MMBtu
-
-
Tgal
$(-120)
-
$
10: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$7,356
Cost:
$21,400
- - - - $7,356 2,485 - - - - -
-
kWh
-
-
kW-months/year
$7,356
2,485
MMBtu
-
-
Tgal
-
-
$
11: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$4,587
Cost:
$27,500
$2,787 84,209 $1,800 120 - - - - - - $2,787
84,209
kWh
$1,800
120
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
12: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,517
Cost:
$2,256
$2,137 64,565 $1,380 92 - - - - - - $2,137
64,565
kWh
$1,380
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,644
Cost:
$1,250
$999 30,182 $645 43 - - - - - - $999
30,182
kWh
$645
43
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
14: 2.2511 INSULATE BARE EQUIPMENT Savings:
$361
Cost:
$1,123
- - - - $361 122 - - - - -
-
kWh
-
-
kW-months/year
$361
122
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$299,952
Cost:
$594,352
$55,536 1,677,872 $39,690 2,646 $88,307 29,833 $117,179 15,238 $(-760) - $55,536
1,677,872
kWh
$39,690
2,646
kW-months/year
$88,307
29,833
MMBtu
$117,179
15,238
Tgal
$(-760)
-
$
TOTAL IMPLEMENTED Savings:
$135,719
Cost:
$266,289
$61,077 1,845,249 $32,565 2,171 $42,557 14,377 - - $(-480) - $61,077
1,845,249
kWh
$32,565
2,171
kW-months/year
$42,557
14,377
MMBtu
-
-
Tgal
$(-480)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Personnel Changes