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IAC Assessment: WV0636
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IAC Assessment: WV0636
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center West Virginia University
Assessment Year 2022
Principal Product Sauna
NAICS 326191 - Plastics Plumbing Fixture Manufacturing
SIC 3088 - Plastics Plumbing Fixtures
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 96,000
Annual Production 8,000 Units
Production Hrs. Annual 2,080
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,088 765,280 kWh $0.05
Electricity Demand $50,938 3,083 kW-months/year $16.52
Electricity Fees $2,388 - $ -
Natural Gas $7,358 757 MMBtu $9.72
Other Energy $12,134 268 MMBtu $45.28
TOTAL ENERGY COSTS $108,906
RECOMMENDED SAVINGS* $36,278 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,606
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$13,183
Cost:
$4,755
- - $13,183 798 - - - - -
-
kWh
$13,183
798
kW-months/year
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,625
Cost:
$18,739
$4,091 86,677 $5,534 335 - - - - $4,091
86,677
kWh
$5,534
335
kW-months/year
-
-
MMBtu
-
-
$
03: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$4,546
Cost:
$5,490
$1,506 31,909 $3,040 184 - - - - $1,506
31,909
kWh
$3,040
184
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,868
Cost:
$465
$952 20,172 $1,916 116 - - - - $952
20,172
kWh
$1,916
116
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,927
Cost:
$2,021
$698 14,793 $1,229 74 - - - - $698
14,793
kWh
$1,229
74
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$670
Cost:
$78
$224 4,743 $446 27 - - - - $224
4,743
kWh
$446
27
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$299
Cost:
$465
$101 2,141 $198 12 - - - - $101
2,141
kWh
$198
12
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$217
Cost:
$598
$94 1,992 $182 11 - - $(-59) - $94
1,992
kWh
$182
11
kW-months/year
-
-
MMBtu
$(-59)
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,943
Cost:
$7,374
$(-31) (-661) - - $2,974 306 - - $(-31)
(-661)
kWh
-
-
kW-months/year
$2,974
306
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$36,278
Cost:
$39,985
$7,635 161,766 $25,728 1,557 $2,974 306 $(-59) - $7,635
161,766
kWh
$25,728
1,557
kW-months/year
$2,974
306
MMBtu
$(-59)
-
$
TOTAL IMPLEMENTED Savings:
$15,606
Cost:
$22,366
$6,160 130,518 $9,505 575 - - $(-59) - $6,160
130,518
kWh
$9,505
575
kW-months/year
-
-
MMBtu
$(-59)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost