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IAC Assessment: WV0647
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IAC Assessment: WV0647
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IAC Center West Virginia University
Assessment Year 2023
Principal Product Insulated Glass Units
NAICS 327215 - Glass Product Manufacturing Made of Purchased Glass
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 96
Plant Area (Sq.Ft.) 61,000
Annual Production 26,000,000 Pounds
Production Hrs. Annual 4,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,046 2,296,267 kWh $0.10
Electricity Demand $110,627 10,486 kW-months/year $10.55
Natural Gas $10,832 908 MMBtu $11.93
TOTAL ENERGY COSTS $360,251
RECOMMENDED SAVINGS* $128,440 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,528
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ %
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$82,721
Cost:
$146,400
$12,905 130,487 - - - - - - - - $(-7,000) - $76,816 - $12,905
130,487
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-7,000)
-
$
$76,816
-
%
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,420
Cost:
$19,102
$6,057 61,242 $2,363 224 - - - - - - - - - - $6,057
61,242
kWh
$2,363
224
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
03: 3.4151 MINIMIZE WATER USAGE Savings:
$7,590
Cost:
$11,644
$(-492) (-4,973) $(-158) (-15) - - $3,679 619 $4,561 619 - - - - $(-492)
(-4,973)
kWh
$(-158)
(-15)
kW-months/year
-
-
MMBtu
$3,679
619
Tgal
$4,561
619
Tgal
-
-
$
-
-
%
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,411
Cost:
$1,508
$5,614 56,766 $1,797 170 - - - - - - - - - - $5,614
56,766
kWh
$1,797
170
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
05: 2.6241 REDUCE TEMPERATURE OF PROCESS EQUIPMENT WHEN ON STANDBY Savings:
$4,595
Cost:
$9,440
$4,595 46,463 - - - - - - - - - - - - $4,595
46,463
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$3,789
Cost:
$6,450
$2,510 25,377 $1,279 121 - - - - - - - - - - $2,510
25,377
kWh
$1,279
121
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,516
Cost:
$864
$2,661 26,910 $855 81 - - - - - - - - - - $2,661
26,910
kWh
$855
81
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,315
Cost:
$114
$2,513 25,409 $802 76 - - - - - - - - - - $2,513
25,409
kWh
$802
76
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
09: 2.5195 CHANGE PRODUCT DESIGN TO REDUCE ENERGY REQUIREMENTS Savings:
$2,777
Cost:
$9,380
$2,102 21,256 $675 64 - - - - - - - - - - $2,102
21,256
kWh
$675
64
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
10: 2.7314 REDUCE VENTILATION AIR Savings:
$2,625
Cost:
$5,002
- - - - $2,625 220 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,625
220
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,681
Cost:
$195
$1,270 12,845 $411 39 - - - - - - - - - - $1,270
12,845
kWh
$411
39
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$128,440
Cost:
$210,099
$39,735 401,782 $8,024 760 $2,625 220 $3,679 619 $4,561 619 $(-7,000) - $76,816 - $39,735
401,782
kWh
$8,024
760
kW-months/year
$2,625
220
MMBtu
$3,679
619
Tgal
$4,561
619
Tgal
$(-7,000)
-
$
$76,816
-
%
TOTAL IMPLEMENTED Savings:
$36,528
Cost:
$42,867
$22,218 224,662 $6,070 575 - - $3,679 619 $4,561 619 - - - - $22,218
224,662
kWh
$6,070
575
kW-months/year
-
-
MMBtu
$3,679
619
Tgal
$4,561
619
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Increase in Production Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Ancillary Material Cost Increase in Production