IAC logo
IAC Assessment: BD0074
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0074
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 1996
Principal Product Plastic Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 86
Plant Area (Sq.Ft.) 32,000
Annual Production 1,500,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,144 3,199,883 kWh $0.04
Electricity Demand $78,050 6,411 kW-months/year $12.17
Electricity Fees $2,197 - $ -
Natural Gas $5,821 1,515 MMBtu $3.84
TOTAL ENERGY COSTS $242,212
RECOMMENDED SAVINGS* $150,805 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $145,658
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal
01: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$44,073
Cost:
$2,850
$30,836 793,962 $13,237 1,088 - - - - - - - - - - - - - - $30,836
793,962
kWh
$13,237
1,088
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$17,093
Cost:
-
- - - - - - - - - - - - $17,093 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$17,093
-
$
-
-
$
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$11,783
Cost:
$12,980
$8,312 201,348 $3,471 285 - - - - - - - - - - - - - - $8,312
201,348
kWh
$3,471
285
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,328
Cost:
$580
$3,512 84,994 $1,418 117 - - - - - - $44 - - - $354 - - - $3,512
84,994
kWh
$1,418
117
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$44
-
$
-
-
$
$354
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,319
Cost:
$5,805
$1,975 47,773 $849 70 - - - - - - $73 - - - $422 - - - $1,975
47,773
kWh
$849
70
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$73
-
$
-
-
$
$422
-
$
-
-
Tgal
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,522
Cost:
$1,125
$1,691 37,515 $831 68 - - - - - - - - - - - - - - $1,691
37,515
kWh
$831
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$915
Cost:
$1,180
$866 21,102 $349 29 $(-300) (-89) - - - - - - - - - - - - $866
21,102
kWh
$349
29
kW-months/year
$(-300)
(-89)
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$863
Cost:
$522
$615 14,947 $248 20 - - - - - - - - - - - - - - $615
14,947
kWh
$248
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
09: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$519
Cost:
$1,515
- - - - $519 154 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$519
154
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$394
Cost:
$391
$251 5,275 $143 12 - - - - - - - - - - - - - - $251
5,275
kWh
$143
12
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
Tgal
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$56,426
Cost:
$1,500
$(-500) (-12,016) - - - - - - $4,514 31,025 $(-6,225) - - - $58,637 - - - $(-500)
(-12,016)
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$4,514
31,025
lb
$(-6,225)
-
$
-
-
$
$58,637
-
$
-
-
Tgal
12: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$6,360
Cost:
$6,750
- - - - - - - - - - - - $6,360 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$6,360
-
$
-
-
$
-
-
Tgal
13: 3.4151 MINIMIZE WATER USAGE Savings:
$1,210
Cost:
$500
- - - - - - $523 153,300 - - - - - - - - $687 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$523
153,300
Tgal
-
-
lb
-
-
$
-
-
$
-
-
$
$687
-
Tgal
TOTAL RECOMMENDED Savings:
$150,805
Cost:
$35,698
$47,558 1,194,900 $20,546 1,689 $219 65 $523 153,300 $4,514 31,025 $(-6,108) - $23,453 - $59,413 - $687 - $47,558
1,194,900
kWh
$20,546
1,689
kW-months/year
$219
65
MMBtu
$523
153,300
Tgal
$4,514
31,025
lb
$(-6,108)
-
$
$23,453
-
$
$59,413
-
$
$687
-
Tgal
TOTAL IMPLEMENTED Savings:
$145,658
Cost:
$26,807
$44,466 1,120,750 $19,205 1,578 - - $523 153,300 $4,514 31,025 $(-6,181) - $23,453 - $58,991 - $687 - $44,466
1,120,750
kWh
$19,205
1,578
kW-months/year
-
-
MMBtu
$523
153,300
Tgal
$4,514
31,025
lb
$(-6,181)
-
$
$23,453
-
$
$58,991
-
$
$687
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption