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IAC Assessment: BD0077
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IAC Assessment: BD0077
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IAC Center Bradley University
Assessment Year 1997
Principal Product Display Fixtures
NAICS n/a
SIC 2541 - Wood Partitions And Fixtures
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 320,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $97,964 3,809,496 kWh $0.03
Electricity Demand $120,607 12,409 kW-months/year $9.72
Electricity Fees $3,338 - $ -
Natural Gas $158,407 28,249 MMBtu $5.61
TOTAL ENERGY COSTS $413,642
RECOMMENDED SAVINGS* $163,081 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,073
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Primary Raw Material Ancillary Material Cost Water Consumption Primary Product
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ Tgal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,704
Cost:
$4,000
- - - - $13,704 3,401 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$13,704
3,401
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,964
Cost:
$10,588
$3,888 149,766 $3,076 317 - - - - - - - - - - - - $3,888
149,766
kWh
$3,076
317
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,534
Cost:
$2,745
$1,920 72,098 $614 63 - - - - - - - - - - - - $1,920
72,098
kWh
$614
63
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,692
Cost:
$6,230
$1,739 67,702 $953 98 - - - - - - - - - - - - $1,739
67,702
kWh
$953
98
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
05: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$1,892
Cost:
$2,500
$1,892 94,666 - - - - - - - - - - - - - - $1,892
94,666
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
-
-
$
06: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$67,324
Cost:
$16,500
- - - - - - - - - - $67,324 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$67,324
-
$
-
-
Tgal
-
-
$
07: 3.1192 REDUCE SCRAP PRODUCTION Savings:
$46,525
Cost:
$4,500
- - - - - - $10,333 2,496 $36,192 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,333
2,496
gal
$36,192
-
$
-
-
$
-
-
Tgal
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$1,091
Cost:
$2,250
- - - - - - - - - - - - $1,091 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
$1,091
-
Tgal
-
-
$
09: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$20,355
Cost:
-
- - - - - - - - - - - - - - $20,355 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
Tgal
$20,355
-
$
TOTAL RECOMMENDED Savings:
$163,081
Cost:
$49,313
$9,439 384,232 $4,643 478 $13,704 3,401 $10,333 2,496 $36,192 - $67,324 - $1,091 - $20,355 - $9,439
384,232
kWh
$4,643
478
kW-months/year
$13,704
3,401
MMBtu
$10,333
2,496
gal
$36,192
-
$
$67,324
-
$
$1,091
-
Tgal
$20,355
-
$
TOTAL IMPLEMENTED Savings:
$58,073
Cost:
$23,818
$7,519 312,134 $4,029 415 - - $10,333 2,496 $36,192 - - - - - - - $7,519
312,134
kWh
$4,029
415
kW-months/year
-
-
MMBtu
$10,333
2,496
gal
$36,192
-
$
-
-
$
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Primary Raw Material Ancillary Material Cost Water Consumption Primary Product Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Primary Raw Material Ancillary Material Cost Water Consumption Primary Product