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IAC Assessment: BD0083
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IAC Assessment: BD0083
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IAC Center Bradley University
Assessment Year 1997
Principal Product Precision Sheet Metal Parts
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $5,000,000-$10,000,000
# of Employees 62
Plant Area (Sq.Ft.) 34,500
Annual Production 375 Tons
Production Hrs. Annual 2,470
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $30,923 656,800 kWh $0.05
Electricity Demand $37,450 3,037 kW-months/year $12.33
Electricity Fees $1,311 - $ -
Natural Gas $11,762 2,496 MMBtu $4.71
TOTAL ENERGY COSTS $96,373
RECOMMENDED SAVINGS* $24,846 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,537
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.7314 REDUCE VENTILATION AIR Savings:
$2,435
Cost:
$4,400
$680 16,120 - - $1,755 485 - - - - - - $680
16,120
kWh
-
-
kW-months/year
$1,755
485
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,943
Cost:
$1,860
$281 6,741 - - $1,662 459 - - - - - - $281
6,741
kWh
-
-
kW-months/year
$1,662
459
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,552
Cost:
$2,800
$740 17,878 $812 66 - - - - - - - - $740
17,878
kWh
$812
66
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,241
Cost:
$450
$1,241 30,188 - - - - - - - - - - $1,241
30,188
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,122
Cost:
$1,740
$485 11,723 $637 52 - - - - - - - - $485
11,723
kWh
$637
52
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$455
Cost:
$529
$66 1,465 - - $389 107 - - - - - - $66
1,465
kWh
-
-
kW-months/year
$389
107
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$398
Cost:
$175
$229 5,569 $169 14 - - - - - - - - $229
5,569
kWh
$169
14
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$348
Cost:
-
$348 8,499 - - - - - - - - - - $348
8,499
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$10,457
Cost:
$10,250
$(-446) (-10,844) $(-550) (-45) - - $11,453 2,045,160 - - - - $(-446)
(-10,844)
kWh
$(-550)
(-45)
kW-months/year
-
-
MMBtu
$11,453
2,045,160
Tgal
-
-
$
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$1,653
Cost:
$750
- - - - - - - - - - $1,653 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,653
-
$
11: 3.4151 MINIMIZE WATER USAGE Savings:
$642
Cost:
$875
- - - - - - $642 114,660 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$642
114,660
Tgal
-
-
$
-
-
$
12: 4.126 INSTALL SENSORS TO DETECT DEFECTS Savings:
$2,600
Cost:
$725
- - - - - - - - $2,600 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$2,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$24,846
Cost:
$24,554
$3,624 87,339 $1,068 87 $3,806 1,051 $12,095 2,159,820 $2,600 - $1,653 - $3,624
87,339
kWh
$1,068
87
kW-months/year
$3,806
1,051
MMBtu
$12,095
2,159,820
Tgal
$2,600
-
$
$1,653
-
$
TOTAL IMPLEMENTED Savings:
$8,537
Cost:
$6,539
$2,905 70,340 $981 80 $2,051 566 - - $2,600 - - - $2,905
70,340
kWh
$981
80
kW-months/year
$2,051
566
MMBtu
-
-
Tgal
$2,600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Primary Raw Material