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IAC Assessment: BD0092
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IAC Assessment: BD0092
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IAC Center Bradley University
Assessment Year 1997
Principal Product Folding Cartons
NAICS n/a
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 128
Plant Area (Sq.Ft.) 306,000
Annual Production 950,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $242,586 5,502,931 kWh $0.04
Electricity Demand $98,444 11,252 kW-months/year $8.75
Electricity Fees $20,173 - $ -
Natural Gas $182,177 64,229 MMBtu $2.84
TOTAL ENERGY COSTS $555,695
RECOMMENDED SAVINGS* $89,624 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Consumption Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Consumption Primary Product Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ %
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,927
Cost:
$14,447
$7,641 174,385 $3,286 375 - - - - - - - - $7,641
174,385
kWh
$3,286
375
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,209
Cost:
$825
$7,579 188,746 $2,630 301 - - - - - - - - $7,579
188,746
kWh
$2,630
301
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$7,184
Cost:
$7,202
$5,124 128,664 $2,060 236 - - - - - - - - $5,124
128,664
kWh
$2,060
236
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
04: 2.1213 DIRECT WARMEST AIR TO COMBUSTION INTAKE Savings:
$6,391
Cost:
$9,400
- - - - $6,391 2,073 - - - - - - -
-
kWh
-
-
kW-months/year
$6,391
2,073
MMBtu
-
-
Tgal
-
-
$
-
-
%
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,553
Cost:
$2,736
- - - - $2,553 792 - - - - - - -
-
kWh
-
-
kW-months/year
$2,553
792
MMBtu
-
-
Tgal
-
-
$
-
-
%
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,041
Cost:
$500
$806 20,223 $235 27 - - - - - - - - $806
20,223
kWh
$235
27
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
07: 3.4151 MINIMIZE WATER USAGE Savings:
$799
Cost:
$1,550
- - - - - - $799 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$799
-
Tgal
-
-
$
-
-
%
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$502
Cost:
$1,050
- - - - - - - - $502 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$502
-
$
-
-
%
09: 4.1220 DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS Savings:
$50,018
Cost:
-
- - - - - - - - - - $50,018 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$50,018
-
%
TOTAL RECOMMENDED Savings:
$89,624
Cost:
$37,710
$21,150 512,018 $8,211 939 $8,944 2,865 $799 - $502 - $50,018 - $21,150
512,018
kWh
$8,211
939
kW-months/year
$8,944
2,865
MMBtu
$799
-
Tgal
$502
-
$
$50,018
-
%
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ %
Electricity Usage Electricity Demand Natural Gas Water Consumption Primary Product Increase in Production Electricity Usage Electricity Demand Natural Gas Water Consumption Primary Product Increase in Production