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IAC Assessment: BD0100
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IAC Assessment: BD0100
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IAC Center Bradley University
Assessment Year 1997
Principal Product Sickle guards
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 54,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,550 4,653,869 kWh $0.03
Electricity Demand $205,272 22,490 kW-months/year $9.13
Electricity Fees $14,806 - $ -
Natural Gas $202,755 70,458 MMBtu $2.88
TOTAL ENERGY COSTS $579,386
RECOMMENDED SAVINGS* $281,593 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,782
Cost:
$10,300
$4,021 133,060 $1,761 193 - - - - - - - - - - - - $4,021
133,060
kWh
$1,761
193
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,212
Cost:
$200
$487 16,120 $725 79 - - - - - - - - - - - - $487
16,120
kWh
$725
79
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$981
Cost:
$1,500
- - - - $981 341 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$981
341
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$335
Cost:
$698
$182 6,155 $153 17 - - - - - - - - - - - - $182
6,155
kWh
$153
17
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$200
Cost:
$369
- - - - $200 70 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$200
70
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
-
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$9,880
Cost:
$30,000
- - - - - - $45,000 300,000 $(-35,120) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$45,000
300,000
lb
$(-35,120)
-
$
-
-
$
-
-
$
-
-
$
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$1,996
Cost:
$750
- - - - - - - - - - - - $1,996 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$1,996
-
$
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$832
Cost:
$420
- - - - - - - - - - $832 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$832
-
$
-
-
$
-
-
$
09: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$260,375
Cost:
$900,000
- - - - - - - - $50,375 - $75,000 - - - $135,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$50,375
-
$
$75,000
-
$
-
-
$
$135,000
-
$
TOTAL RECOMMENDED Savings:
$281,593
Cost:
$944,237
$4,690 155,335 $2,639 289 $1,181 411 $45,000 300,000 $15,255 - $75,832 - $1,996 - $135,000 - $4,690
155,335
kWh
$2,639
289
kW-months/year
$1,181
411
MMBtu
$45,000
300,000
lb
$15,255
-
$
$75,832
-
$
$1,996
-
$
$135,000
-
$
TOTAL IMPLEMENTED Savings:
$9,880
Cost:
$30,000
- - - - - - $45,000 300,000 $(-35,120) - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$45,000
300,000
lb
$(-35,120)
-
$
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Electricity Demand Natural Gas Solid Waste (haz) Personnel Changes Administrative Changes Ancillary Material Cost Primary Product