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IAC Assessment: BD0108
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IAC Assessment: BD0108
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IAC Center Bradley University
Assessment Year 1998
Principal Product Ceramic Kiln Furniture
NAICS n/a
SIC 3255 - Clay Refractories
Sales $5,000,000-$10,000,000
# of Employees 65
Plant Area (Sq.Ft.) 61,180
Annual Production 1,100,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $83,454 1,980,363 kWh $0.04
Electricity Demand $41,839 3,420 kW-months/year $12.23
Electricity Fees $353 - $ -
Natural Gas $419,064 135,687 MMBtu $3.09
TOTAL ENERGY COSTS $569,135
RECOMMENDED SAVINGS* $422,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $374,232
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$9,102
Cost:
$3,930
- - - - $9,102 2,948 - - - - - - - - -
-
kWh
-
-
kW-months/year
$9,102
2,948
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$3,292
Cost:
$3,590
$2,086 51,876 $1,206 99 - - - - - - - - - - $2,086
51,876
kWh
$1,206
99
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,848
Cost:
$4,480
$1,364 33,998 $799 65 - - - - $685 - - - - - $1,364
33,998
kWh
$799
65
kW-months/year
-
-
MMBtu
-
-
Tgal
$685
-
$
-
-
$
-
-
$
04: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$2,504
Cost:
$2,700
- - - - $2,504 811 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,504
811
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,868
Cost:
$520
$1,029 25,498 $603 49 - - - - $236 - - - - - $1,029
25,498
kWh
$603
49
kW-months/year
-
-
MMBtu
-
-
Tgal
$236
-
$
-
-
$
-
-
$
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$23,589
Cost:
$15,000
- - - - - - - - - - $23,589 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$23,589
-
$
-
-
$
07: 3.4151 MINIMIZE WATER USAGE Savings:
$789
Cost:
$1,500
- - - - - - $789 166,075 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$789
166,075
Tgal
-
-
$
-
-
$
-
-
$
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$564
Cost:
$200
- - - - - - - - - - $564 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$564
-
$
-
-
$
09: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$371,800
Cost:
$5,000
- - - - - - - - $(-83,200) - $455,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-83,200)
-
$
$455,000
-
$
-
-
$
10: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$6,407
Cost:
$1,500
- - - - - - - - $3,744 - $476 - $2,187 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,744
-
$
$476
-
$
$2,187
-
$
TOTAL RECOMMENDED Savings:
$422,763
Cost:
$38,420
$4,479 111,372 $2,608 213 $11,606 3,759 $789 166,075 $(-78,535) - $479,629 - $2,187 - $4,479
111,372
kWh
$2,608
213
kW-months/year
$11,606
3,759
MMBtu
$789
166,075
Tgal
$(-78,535)
-
$
$479,629
-
$
$2,187
-
$
TOTAL IMPLEMENTED Savings:
$374,232
Cost:
$5,720
$1,029 25,498 $603 49 - - - - $(-82,964) - $455,564 - - - $1,029
25,498
kWh
$603
49
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-82,964)
-
$
$455,564
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Primary Raw Material