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IAC Assessment: BD0117
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IAC Assessment: BD0117
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IAC Center Bradley University
Assessment Year 1998
Principal Product printed material
NAICS n/a
SIC 2700 -
Sales $10,000,000-$50,000,000
# of Employees 87
Plant Area (Sq.Ft.) 29,106
Annual Production 50,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $69,382 1,087,046 kWh $0.06
Electricity Demand $9,528 4,047 kW-months/year $2.35
Electricity Fees $816 - $ -
Natural Gas $10,303 2,219 MMBtu $4.64
TOTAL ENERGY COSTS $93,735
RECOMMENDED SAVINGS* $30,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,714
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,633
Cost:
$4,940
$4,023 62,720 $610 75 - - - - - - $4,023
62,720
kWh
$610
75
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,244
Cost:
$850
$1,596 24,912 $648 80 - - - - - - $1,596
24,912
kWh
$648
80
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,736
Cost:
$650
$1,510 23,447 $226 28 - - - - - - $1,510
23,447
kWh
$226
28
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$930
Cost:
$278
$808 12,603 $122 15 - - - - - - $808
12,603
kWh
$122
15
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$474
Cost:
-
$412 6,448 $62 8 - - - - - - $412
6,448
kWh
$62
8
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$701
Cost:
$335
$235 3,810 $40 5 - - - - $426 - $235
3,810
kWh
$40
5
kW-months/year
-
-
MMBtu
-
-
Tgal
$426
-
$
07: 2.1222 INSTALL TURBULATORS Savings:
$277
Cost:
$500
- - - - $277 62 - - - - -
-
kWh
-
-
kW-months/year
$277
62
MMBtu
-
-
Tgal
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$238
Cost:
$400
$206 3,224 $32 4 - - - - - - $206
3,224
kWh
$32
4
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$164
Cost:
$250
$142 2,345 $22 3 - - - - - - $142
2,345
kWh
$22
3
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
10: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$2,584
Cost:
$1,500
- - - - - - $2,584 943,488 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,584
943,488
Tgal
-
-
$
11: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$16,484
Cost:
$10,000
- - - - - - - - $16,484 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$16,484
-
$
TOTAL RECOMMENDED Savings:
$30,465
Cost:
$19,703
$8,932 139,509 $1,762 218 $277 62 $2,584 943,488 $16,910 - $8,932
139,509
kWh
$1,762
218
kW-months/year
$277
62
MMBtu
$2,584
943,488
Tgal
$16,910
-
$
TOTAL IMPLEMENTED Savings:
$25,714
Cost:
$17,590
$5,533 86,167 $836 103 $277 62 $2,584 943,488 $16,484 - $5,533
86,167
kWh
$836
103
kW-months/year
$277
62
MMBtu
$2,584
943,488
Tgal
$16,484
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes