IAC logo
IAC Assessment: BD0131
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: BD0131
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Bradley University
Assessment Year 1999
Principal Product Steel Springs
NAICS n/a
SIC 3493 - Steel Springs, Except Wire
Sales $1,000,000-$5,000,000
# of Employees 37
Plant Area (Sq.Ft.) 45,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,600 829,719 kWh $0.05
Electricity Demand $47,357 3,572 kW-months/year $13.26
Electricity Fees $1,240 - $ -
Natural Gas $23,486 5,190 MMBtu $4.53
TOTAL ENERGY COSTS $112,915
RECOMMENDED SAVINGS* $59,247 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $426
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,124
Cost:
$20,400
$4,915 116,354 $5,280 398 $(-2,071) (-497) - - - - - - $4,915
116,354
kWh
$5,280
398
kW-months/year
$(-2,071)
(-497)
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,252
Cost:
$20,140
$2,011 47,773 $3,241 244 - - - - - - - - $2,011
47,773
kWh
$3,241
244
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,995
Cost:
$6,840
$1,428 33,705 $1,567 118 - - - - - - - - $1,428
33,705
kWh
$1,567
118
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$445
Cost:
$375
$167 4,103 $278 21 - - - - - - - - $167
4,103
kWh
$278
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$435
Cost:
$990
$218 5,275 $217 16 - - - - - - - - $218
5,275
kWh
$217
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$426
Cost:
$500
$163 3,810 $263 20 - - - - - - - - $163
3,810
kWh
$263
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$424
Cost:
$825
$162 3,810 $262 20 - - - - - - - - $162
3,810
kWh
$262
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$449
Cost:
$1,120
- - - - - - $449 65,520 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$449
65,520
Tgal
-
-
$
-
-
$
09: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$25,253
Cost:
$4,000
- - - - - - - - - - $25,253 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$25,253
-
$
10: 4.446 AUTOMATE FINISHING PROCESS Savings:
$15,444
Cost:
$14,000
- - - - - - - - $15,444 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,444
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,247
Cost:
$69,190
$9,064 214,830 $11,108 837 $(-2,071) (-497) $449 65,520 $15,444 - $25,253 - $9,064
214,830
kWh
$11,108
837
kW-months/year
$(-2,071)
(-497)
MMBtu
$449
65,520
Tgal
$15,444
-
$
$25,253
-
$
TOTAL IMPLEMENTED Savings:
$426
Cost:
$500
$163 3,810 $263 20 - - - - - - - - $163
3,810
kWh
$263
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes