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IAC Assessment: BD0131
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IAC Assessment: BD0131
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IAC Center Bradley University
Assessment Year 1999
Principal Product Steel Springs
NAICS n/a
SIC 3493 - Steel Springs, Except Wire
Sales $1,000,000-$5,000,000
# of Employees 37
Plant Area (Sq.Ft.) 45,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 2,340
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,600 829,719 kWh $0.05
Electricity Demand $47,357 3,572 kW-months/year $13.26
Electricity Fees $1,240 - $ -
Natural Gas $23,486 5,190 MMBtu $4.53
TOTAL ENERGY COSTS $112,915
RECOMMENDED SAVINGS* $59,247 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $426
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$8,124
Cost:
$20,400
$4,915 116,354 $5,280 398 $(-2,071) (-497) - - - - - - $4,915
116,354
kWh
$5,280
398
kW-months/year
$(-2,071)
(-497)
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,252
Cost:
$20,140
$2,011 47,773 $3,241 244 - - - - - - - - $2,011
47,773
kWh
$3,241
244
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$2,995
Cost:
$6,840
$1,428 33,705 $1,567 118 - - - - - - - - $1,428
33,705
kWh
$1,567
118
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$445
Cost:
$375
$167 4,103 $278 21 - - - - - - - - $167
4,103
kWh
$278
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$435
Cost:
$990
$218 5,275 $217 16 - - - - - - - - $218
5,275
kWh
$217
16
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$426
Cost:
$500
$163 3,810 $263 20 - - - - - - - - $163
3,810
kWh
$263
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$424
Cost:
$825
$162 3,810 $262 20 - - - - - - - - $162
3,810
kWh
$262
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
08: 3.4151 MINIMIZE WATER USAGE Savings:
$449
Cost:
$1,120
- - - - - - $449 65,520 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$449
65,520
Tgal
-
-
$
-
-
$
09: 2.3137 USE POWER DURING OFF-PEAK PERIODS Savings:
$25,253
Cost:
$4,000
- - - - - - - - - - $25,253 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$25,253
-
$
10: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$15,444
Cost:
$14,000
- - - - - - - - $15,444 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$15,444
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,247
Cost:
$69,190
$9,064 214,830 $11,108 837 $(-2,071) (-497) $449 65,520 $15,444 - $25,253 - $9,064
214,830
kWh
$11,108
837
kW-months/year
$(-2,071)
(-497)
MMBtu
$449
65,520
Tgal
$15,444
-
$
$25,253
-
$
TOTAL IMPLEMENTED Savings:
$426
Cost:
$500
$163 3,810 $263 20 - - - - - - - - $163
3,810
kWh
$263
20
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes