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IAC Assessment: BD0182
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IAC Assessment: BD0182
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IAC Center Bradley University
Assessment Year 2001
Principal Product Rubber Hose and Mixed Rubber
NAICS n/a
SIC 3052 - Rubber & Plastics Hose & Belting
Sales $10,000,000-$50,000,000
# of Employees 430
Plant Area (Sq.Ft.) 445,200
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $990,782 32,920,307 kWh $0.03
Electricity Demand $564,156 59,218 kW-months/year $9.53
Electricity Fees $53,006 - $ -
Natural Gas $546,657 117,519 MMBtu $4.65
TOTAL ENERGY COSTS $2,249,500
RECOMMENDED SAVINGS* $422,796 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $46,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
01: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$38,189
Cost:
$15,000
- - - - $38,189 8,324 - - - - - - - - -
-
kWh
-
-
kW-months/year
$38,189
8,324
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$25,600
Cost:
$45,600
- - - - $25,600 5,647 - - - - - - - - -
-
kWh
-
-
kW-months/year
$25,600
5,647
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$24,024
Cost:
$16,000
$15,027 499,246 $8,997 944 - - - - - - - - - - $15,027
499,246
kWh
$8,997
944
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,936
Cost:
$700
$12,293 418,174 $7,643 802 - - - - - - - - - - $12,293
418,174
kWh
$7,643
802
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$17,090
Cost:
$40,260
$12,876 427,786 $4,214 442 - - - - - - - - - - $12,876
427,786
kWh
$4,214
442
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,069
Cost:
$5,000
$2,834 94,140 $1,932 203 - - - - - - - - $303 - $2,834
94,140
kWh
$1,932
203
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$303
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,608
Cost:
$4,200
$2,371 78,643 $2,237 235 - - - - - - - - - - $2,371
78,643
kWh
$2,237
235
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,749
Cost:
$1,000
$2,615 86,893 $1,134 119 - - - - - - - - - - $2,615
86,893
kWh
$1,134
119
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
09: 2.3132 RECHARGE BATTERIES ON DURING OFF-PEAK DEMAND PERIODS Savings:
$2,745
Cost:
-
- - $2,745 288 - - - - - - - - - - -
-
kWh
$2,745
288
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$477
Cost:
$555
$170 5,659 $74 8 - - - - - - - - $233 - $170
5,659
kWh
$74
8
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$233
-
$
11: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$14,925
Cost:
$1,000
- - - - - - $14,925 398,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,925
398,000
lb
-
-
$
-
-
$
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$6,200
Cost:
$321
- - - - - - - - - - $6,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$6,200
-
$
-
-
$
13: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$2,656
Cost:
$1,000
- - - - - - $2,656 66,400 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$2,656
66,400
lb
-
-
$
-
-
$
-
-
$
14: 4.8110 DEMOLISH OLD BUILDING TO REDUCE TAX AND INSURANCE BILLS Savings:
$200,000
Cost:
$50,000
- - - - - - - - - - - - $200,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
$200,000
-
$
15: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$57,528
Cost:
$10,000
- - - - - - - - $57,528 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
$57,528
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$422,796
Cost:
$190,636
$48,186 1,610,541 $28,976 3,041 $63,789 13,971 $17,581 464,400 $57,528 - $6,200 - $200,536 - $48,186
1,610,541
kWh
$28,976
3,041
kW-months/year
$63,789
13,971
MMBtu
$17,581
464,400
lb
$57,528
-
$
$6,200
-
$
$200,536
-
$
TOTAL IMPLEMENTED Savings:
$46,130
Cost:
$7,021
$15,127 512,314 $9,575 1,005 - - $14,925 398,000 - - $6,200 - $303 - $15,127
512,314
kWh
$9,575
1,005
kW-months/year
-
-
MMBtu
$14,925
398,000
lb
-
-
$
$6,200
-
$
$303
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost