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IAC Assessment: BD0185
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IAC Assessment: BD0185
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IAC Center Bradley University
Assessment Year 2001
Principal Product Platic Bottles
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 75,000
Annual Production 400,000,000 Pieces
Production Hrs. Annual 8,112
Location (State) IL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $621,711 16,892,380 kWh $0.04
Electricity Demand $434,646 30,537 kW-months/year $14.23
Electricity Fees $2,957 - $ -
Natural Gas $13,599 3,540 MMBtu $3.84
TOTAL ENERGY COSTS $1,092,755
RECOMMENDED SAVINGS* $79,524 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$21,189
Cost:
$48,040
$14,828 402,923 $6,361 447 - - - - - - $14,828
402,923
kWh
$6,361
447
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,311
Cost:
$23,500
$6,559 178,244 $3,752 264 - - - - - - $6,559
178,244
kWh
$3,752
264
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,362
Cost:
$2,000
$3,411 92,681 $1,951 137 - - - - - - $3,411
92,681
kWh
$1,951
137
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$5,279
Cost:
$500
$3,469 93,462 $1,810 127 - - - - - - $3,469
93,462
kWh
$1,810
127
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.3134 SHIFT FROM DAYTIME TO NIGHTTIME OPERATION Savings:
$2,929
Cost:
$500
- - $2,929 206 - - - - - - -
-
kWh
$2,929
206
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,849
Cost:
$1,275
$728 19,769 $1,121 79 - - - - - - $728
19,769
kWh
$1,121
79
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$390
Cost:
$355
$147 3,995 $78 6 - - - - $165 - $147
3,995
kWh
$78
6
kW-months/year
-
-
lb
-
-
$
$165
-
$
08: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$15,600
Cost:
$2,960
- - - - $15,600 1,560,000 - - - - -
-
kWh
-
-
kW-months/year
$15,600
1,560,000
lb
-
-
$
-
-
$
09: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$10,843
Cost:
$31,000
- - - - - - $10,843 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$10,843
-
$
-
-
$
10: 4.4470 AUTOMATE PAYROLL SYSTEM Savings:
$5,772
Cost:
$3,000
- - - - - - $5,772 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$5,772
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,524
Cost:
$113,130
$29,142 791,074 $18,002 1,266 $15,600 1,560,000 $16,615 - $165 - $29,142
791,074
kWh
$18,002
1,266
kW-months/year
$15,600
1,560,000
lb
$16,615
-
$
$165
-
$
TOTAL IMPLEMENTED Savings:
$42,856
Cost:
$39,460
$6,880 186,143 $3,761 264 $15,600 1,560,000 $16,615 - - - $6,880
186,143
kWh
$3,761
264
kW-months/year
$15,600
1,560,000
lb
$16,615
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes One-time Revenue or Avoided Cost